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Popping and difficult starting motorbike - Greg R
I have a CK125 motorbike (basically the Honda CG125) and I am having two problems which may be related.

1. On start up and during use, I sometimes get a popping sound from the exhaust. It doesn't happen all the time, but has happened a few times now.

2. It is difficult to start using the electric start, but starts first time using the kick start.

Any suggestions would be greatly appreciated.

Greg
Popping and difficult starting motorbike - NARU
The popping from the exhaust - does it happen when the throttle is closed (ie when slowing down)? It could be that there is an air leak on the inlet manifold.

The electric start - is the battery on its last legs? Or one of the connections a little loose?
Popping and difficult starting motorbike - Greg R
Thanks for that.

The popping happens either when starting the bike with a little throttle on or whilst accelerating at slow speed.

The battery problem. The connections are fine, but it might just be that a better more powerful battery is needed possibly?

Popping and difficult starting motorbike - Greg R
What other things could be affecting these please?
Popping and difficult starting motorbike - THe Growler
Probably should be in the Tech Forum?

These are bomb-proof little engines which tend to go on for a long time without much attention, but ultimately things do catch with them.

I'm hearing 2 problems here which may or may not be related - one with the "popping" and one with the difficulty of starting via the starter vs. the kickstart. I assume there no other symptoms such as a smoky exhaust for example.

Is the popping something you get on the over-run but otherwise the bike runs fine? If so, take it for a run, pull the spark plug and check the colour. If it's white your mixture is too lean. It should be a nice coffee colour. Reasons could be simply an adjustment of the slow-running screw needed, or as mentioned a leak in the exhaust or inlet system (I think those are unlikely in this day and age), or fuel starvation of some sort.

If the popping is accompanied by a jerking motion then you have a misfire, most likely an electrical problem. May or may not also have a bearing on the starting issue, whereby (I've just had this on a Kawasaki!!) the battery is pulling so much power off of the CDI that there isn't enough for a fat spark, whereas on the kickstart that isn't an issue.

If you feel up to it you can do some of the work yourself before spending out a a mechanic.

Actions: check the plug, check the pipe connections. Have a look at the spark plug lead to see it's probably connected and not perished. Drain the tank, take out the petcock and see whether that's blocked by rubbish in the tank, or even if there's water in there. You'll be surprised what can accumulate after a few years of filling up what you assume to be nice clean fuel from your loc al station. You can get the latter from filling up where tanks are low at the gas station. Add rust flakes as time goes by and you'll get the idea. One oddball thing I've come across as well is poor air venting to the fuel tank. I can't remember on that your whether there's a vent in the gas cap or not check the tank is venting as it should. There will be some method for it to do so. If air can't get into the tank, fuel can't get out.

Then if you feel up to it, pull the carb, drop the float chamber and see if it's full of gunge. If it is you can use carb cleaner on it or as I do (being a cheap Charlie), good old rubbing alcohol.

If not the carb can be starved of fuel intermittently. Take the bike for a run and see if there is any improvement. If not it's time to go see Mike the Mechanic. He will check the CDI, the coil, the alternator output current and the battery voltage.

It has to be something simple, these are simple bikes. A new bigger battery isn't the answer, although replacing the existing
one may end up part of what has to be done.

Hope the above doesn't sound too daunting. It's actually simpler in the doing than in the telling.
Popping and difficult starting motorbike - Kingpin
Check the exhaust pipe connection to the cylinder head. I had a CG125 that made the odd popping sound. Found that the two chrome plated nuts holding the exhaust pipe to the head were loose letting gasses escape. The pipe comes off and there is a round sealing ring underneath. Check this and refit it properly and it may cure the problem. Might come loose due to vibration from the single cylinder engine. These engines are bomb proof so long as you change the oil regularly - think it only holds a litre for the engine and gearbox combined.
They like fresh petrol, leave it standing a few weeks and they are fussy to start.
Popping and difficult starting motorbike - Greg R
Thanks for all the detail in your answer.

I will try the following.

1. Start the bike with jump leads. If it starts 1st time, then I will need to get a better battery.

2. Popping. Try to tighten the exhaust.

I will keep this forum noted.

Popping and difficult starting motorbike - Greg R
Still a mystery.

Battery is fine. Tried even drop testing it, and all ok. Charging system ok. No problem with electrics.

It is funny that it starts with the kick start first time, and very badly using the electric motor. I have even tried a new plug, no joy, so know it can't be engine related.

What else could it be?

Thanks again>
Popping and difficult starting motorbike - cheddar
Perhaps the ignition system, coil or capacitor (whichever it has), the sytem maybe demanding more than normal current to generate a spark thus when the starter motor is operated there is not enough current to generate a spark though when the kick start is used there is no additional drain so there is enough current to make a spark.
Popping and difficult starting motorbike - Greg R
How could I check this / rectify this issue?
Popping and difficult starting motorbike - cheddar
A Honda dealer might be best or an auto electrical specialist.
Popping and difficult starting motorbike - NARU
When you're trying to start it, does it seem to spin over quickly (ie. the engine just isn't catching), or slowly (possibly a bad earth or some other connection)?
Popping and difficult starting motorbike - Greg R
It is spinning over normally and it just isn't catching as you say. Kick starting is easy though...one kick and it starts hot or cold.

And also note it is hard to start using the electric motor hot or cold.

I am beginning to think it is something starter motor related or something along those lines.
Popping and difficult starting motorbike - Greg R
I have tried the above. My mechanic has changed the plug, changed the lead to the plug, cleaned the air filter and checked the battery and it still has this starting issue.

I have heard if a battery has volts, it may not have the amps. Is it worth getting a battery if the volts are fine and the battery is ok.

What would my next step be? Take into account the bike is on warranty.

Is the ignition coil easily checked?

Popping and difficult starting motorbike - bell boy
bear with me i may be wrong but i think you have all fallen into the trap that this is a honda when in fact its a
KYMCO
this says to me its a chinese lookalike and as such is not of the quality of a honda,i may be wrong and do apologise if i am but it sounds like a valve not seating to me
Popping and difficult starting motorbike - Greg R
Kymco's are in fact copies, but very good copies and of a very good quality. In Taiwan for example, most people run around on them and they are no doubt very good bikes. Some of the chineese copies can be a different story however.

Valve seating sounds unlikely because then it wouldn't kick start easily either?

And it runs fine. Just the starting. No smoking, uses no oil etc.


Thanks anyway.
Popping and difficult starting motorbike - buzbee
If your battery is OK, as you say it is, then if you put a lamp on and press the starter, the lamp should dim only slightly. If the lamp goes yellow, during the starting process, your battery is not up to it.

If you can't see the lamp while sitting on the bike, use a mirror.

If the lamp does go yellow, take the leads off the battery and connect them to a bigger (better) battery such that the lamp does not go yellow (must be the same voltage, i.e. 12 volts if the bike uses 12 volts and connected the same way) and then see if it starts using the starter?

Of course, if you can use a test meter, you can measure the volts during starting, as well as looking at the lamp.
Popping and difficult starting motorbike - Greg R
It seems there is a problem which the garage now acknowledges.

They will be changing the electrics, so I assume it was a faulty coil which is a know fault with all Honda CG125's.

Lets hope this sorts it out!
Popping and difficult starting motorbike - expat
Have a look at www.umgweb.com

Lots of fun stuff about all sorts of bikes including your Honda. Won't answer your problem but should raise a smile.
Popping and difficult starting motorbike - Editor
Quite so, seeing as it's under warranty.

BTW is the 'garage' you're using a decent Honda or bike specialist, or one of those ubiquitous chains? makes a colossal difference.

Do let us know what the final culprit was.
Popping and difficult starting motorbike - Editor
And for the best biking forum there is (IMHO)go to

www.visordown.com

Popping and difficult starting motorbike - Greg R
The garage has changed the electrics, and my mechanic says the engine note has changed so he is optimistic. So am I.,


I will try the bike out and see if it was that. As it is under warranty, new electrics isn't bad as it should last now.

Out of interest, how can I make the electrics last longer on my bike?

Popping and difficult starting motorbike - Another John H
Welcome back.

Long time no "Letter from the Colonies".
Popping and difficult starting motorbike - Dynamic Dave
Welcome back.


Not quite. If you look at the time stamp of Growlers post, you'll see it's Oct 2005.
Popping and difficult starting motorbike - Another John H
>> Welcome back.
Not quite. If you look at the time stamp of Growlers
post, you'll see it's Oct 2005.


Oh. damn and blast.


Popping and difficult starting motorbike - Dynamic Dave
Oh. damn and blast.


Not wishing to hijack this thread, but last time I 'spoke' to HJ, he had recently emailed Growler, but had heard nothing back.
Popping and difficult starting motorbike - J Bonington Jagworth
This is treating the symptom rather than the cause, but you should try adding a little acetone to the fuel. I do this for economy reasons, but it has the side-effect of improving starting and general running. You don't need much; about 2-3ml/litre - it really does make a difference, more noticeable on bikes than cars.
Popping and difficult starting motorbike - Greg R
Where can I buy Acetone?
I think I will see what my mechanic comes up with. He usually delivers very well. I am optimistic as I mentioned.

Thanks everyone for all your posts and information.

And the motorbike websites are brilliant. I love the forums as well...even has a forum about supermarket jobs, and that really they are great little jobs.

Anyway, moving away from the topic in hand. But thanks again.
Popping and difficult starting motorbike - bell boy
i thought it was a banned substance?it used to be nail varnish remover,be careful how you use it if you get any its better than paint stripper and very heavy fumes
Popping and difficult starting motorbike - Editor
you registered there yet?! See my contrib to the supermarket jobs thread..
Popping and difficult starting motorbike - J Bonington Jagworth
"Where can I buy Acetone?"

Anywhere they use fibreglass. I get mine from a boatyard, but if you just want to try it out, I imagine most chemists will have it, although they may charge rather more. If you are visiting a fabricator, you may get a more friendly response if you take an empty tin with you. Plastic containers are often unsuitable, as acetone is a pretty good solvent (hence its use for cleaning up polyester resin).

More on the whole subject here:

www.honestjohn.co.uk/forum/post/index.htm?t=33064&...e
Popping and difficult starting motorbike - Greg R
I have managed to get the problem sorted at last.

It seems there was a bad earth and the bolt came lose.

I can come up with reasons why it loosened itself. My long trip from Brighton to Edinburgh and back, which with the vibes must have worked it loose.

Glad it is sorted, and runs like a sewing machine again.

Thanks everyone.
Popping and difficult starting motorbike - J Bonington Jagworth
I wish I'd suggested that, as it crossed my mind as soon as you mentioned the electric starting problem. Almost the very first electrical fault I encountered (decades ago) was the failure of the car to start properly, while everything else electric worked, thus putting me off the scent of a connection problem. Eventually, having tried everything else, I discovered that the earth connector on the bodywork was rusty enough to resist a large current, but tight enough to let a few amps through...
Popping and difficult starting motorbike - Greg R
I now have a problem with the idling.

The bike idles erratically, so revs between 1900 and 2500rpm. It doesn't stall so doesn't cause a huge problem.

What could cause this?

I have put loads of carburetor spray into the hose connecting the air filter to the engine. This helped a bit, but not enough. Any ideas?

Fully serviced for your information, no splits in air filter housing, new air filter fitted, new spark plug, mpg fine.

Thanks
Popping and difficult starting motorbike - TurboD
How many miles on this bike?- not an ideal Brighton to Edinburgh steed , IMHO.
This could be valve trouble , I would whip the head off anyway to seen how well the valves are seating.
Or induction leaks,
I never had to touch the electrics/carb of my Suzuki Gn250 in 17K miles, so I would think the carb should need looking at.
Popping and difficult starting motorbike - Greg R
yes, the bike only has 13000 miles on the clock.

Not really a bike for distance, but shows it can be done!

I might get a fuel filter fitted, and will need a new exhaust as the old one is rusting a bit.

Get the valves checked and if that doesn't help, I think the carb clean is the last resort.

Thanks
Popping and difficult starting motorbike - Vansboy
If you're anywhere near Staffordshire have a word with Nick at www.forcemotorcycles.com he sells & services bikes, Hondas, too - although it's Police/military stuff, I'm sure he'll offer his advice, if you just ring him.

VB

PS didn't realize this was such an old post originally & was surprised to see Growler there, any news from him as yet?
Popping and difficult starting motorbike - Greg R
I now have another problem with the bike that persists.

The revs seem to fluctuate a little, going to 1900 when warm, but then increasing as it sits in traffic to 2500rpm

I squirted loads of carb spray through the air filter housing to the carb, which helped.

Any other ideas people might have?

Greg
Popping and difficult starting motorbike - Greg R
Can anyone help me with the problem with fluctuating revs. Now it is warmer, it does it a lot less. Can someone give some advice?

Many thanks

Greg
Popping and difficult starting motorbike - mss1tw
Dodgy choke mechanism?
Popping and difficult starting motorbike - Pugugly {P}
Carb icing
Hesitating & kangarooing motorcycle - Greg R
I am having yet another problem that you might be able to help me with.

The bike I have when cold takes 3 or 4 seconds from engaging the clutch to the bike moving. It also kangaroos a lot when cold - i.e. really not smooth but gets a lot better once warm.

This happens even if I use the bike daily.

Any ideas? Much appreciated.
Hesitating & kangarooing motorcycle - Greg R
Hi

Just wondering if anyone knew the answer to this question?

Thanks
Hesitating & kangarooing motorcycle - Glaikit Wee Scunner {P}
Hi Greg,
Find it difficult to understand what you are telling us.
Do you mean the clutch does not engage for a few seconds after you release the lever?
If so check the clutch cable operates freely and any pivots in the clutch operating mechanism are free and not binding.
Hesitating & kangarooing motorcycle - Glaikit Wee Scunner {P}
And if the clutch engages fully and the bike still does not move - the engine has stalled.
Sorry- but that's the way it seems to be explained.
Hesitating & kangarooing motorcycle - FotheringtonThomas
Clutch.