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Ford Focus Saloon 1.6 TDCI - Stumbling whilst accelerating or Cruising - Help - deaconj999

A few times recently my focus TITANIUM TDCI 1560cc DIESEL at around 70-80 mph after travelling for about 2 hrs suddenly decides to do what I can only explain as lurching.

Firsr time it happened was about 2 weeks ago on the motorway and there are no lights that come on, the rev counter stays steady and I experience a very weak lurch and accelerating kind of motion, no real engine sounds or knocking, pinking etc, infact only smooth deceleration and speed restoring, no un controlled excessive engine speed either. This happened about 8 times in succession and when I dropped to 60 it then ran as normal. After a few minutes at this speed I was able to bring the speed back up and continue my journey. My local very good and friendly garage put a diagnostic test device on it and it seemed to show the DP filter had tried to 'recharge/reset' itself. I can't remember the exact words the mechanic used.

It has a brand new (12 months or so) DPF and I run it regualrly about once a month in 4th gear to burn of the carbon, because most of its werkly 2xdaily journeys are about 7 miles each. I know, I know. LOL (Wifes work car). Should have got a Petrol one etc for short journeys.

However, around town speeds I have none of these lurching symptoms.

Same happened a few ago on motorway again, even in cruise control mode or if I am using the accelerator foor pedal.

Today after about 2.5 hours same speed on cruise control it happened again. So I turned the radio off and as it decelerated I could hear a kind of slipping sound best described as a slipping fan belt but no squeak more like a rubber belt faintly whooshing on a plastic pully is what I had pictured in my mid. The faint noise matched times the car decelerated and eased off when the speed smoothly came back. When this event begins it usually lasts about a minute or so and I did notice today that whilst the event was happening and I purposely pressed the accelerator it exaherated the lurching feeling. But this time as I eased off the speed the noise went away and the lurching stopped.

So, is there some sort of fuel pump that may be slipped when its belt gets warm and is losing a bit of friction on which makes the engine lose power and then pick back up again. Its a bit like its retarding and advancing but with only a faint belty plasticy very faint rubbing whooshing sound which wasn;t even loud enough to capture on my phone over the road noise.

Update_ 26 July 15 - Stumbling actually very low pitched fan bel type creech and lsight burning smell, opened bonnet with engine off and sooty deposit in turbo area and pipe front facing and seen clearly from the front. Turned engine on and under idle no smoke or hissing screecing noises, no coloured smoke from exhaust either anytime!!!

Any help would be really appreciated.

Ford Focus Saloon 1.6 TDCI - Stumbling whilst accelerating or Cruising - Help - Coombs33

I get the lurching and jumping on mine within the first few miles of starting the engine even when its already warm. Im thinking maybe its maybe the EGR valve or maybe the DPF, my car is still under warrantee but Ford said there is nothing showing and cant replicate the symtems so if anyone knows what it is i could do with help too

Ford Focus Saloon 1.6 TDCI - Stumbling whilst accelerating or Cruising - Help - skidpan

It has a brand new (12 months or so) DPF and I run it regualrly about once a month in 4th gear to burn of the carbon

That will do no good whatsoever, in fact all it will do is to produce more soot and block up the DPF faster. The sensors in the car will decide when a regen is needed and will adjust the fueling and timing to raise the temperature of the DPF to approx 600 degrees, this burns off the soot, actually turns it to ash. Your car uses Eolys to help this process since the DPF is situated quite a way from the turbo and unlike most diesels cannot manage regens with it.

A regen will take place only when the car decides and not you so stop wasting fuel and drive the car normally. By all means go out for a run but use the egars normally. We have had 2 cars with DPF's, both would carry out a regen driving back from Tesco's, about 9 miles takes 20 minutes, max speed 50 mph.

Edited by skidpan on 18/08/2015 at 17:52

Ford Focus Saloon 1.6 TDCI - Stumbling whilst accelerating or Cruising - Help - dieselnut

I suspect the wooshing noise might be a split in one of the turbo pipes.

These don't always show up until the turbo is on boost, ie when the engine is under load, so it's often difficult to find.

But you mention some black soot type marks.

When a pipe leaks air it usually pushes some black oily deposits out with the air & leaves a tell-tale black spray.

Have a good look at the rubber turbo pipes, especially on bends.