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Ford Transit (2001) - Transist 2.0TDDi running fault - jamie00

I have a 2001 2.0TDDi 75ps transit. When i start the van from cold it starts fine, but runs on what feels like 3 and a half cylinders it diesel knocks and smokes. It does this for about 5min and then idles fine and stops smoking and sounds spot on. The van also feels under powered and a bit flat all the time, it will go along at 70-75mph ok when empty but seems to work hard to get it there and I used the van the other day to tow a classic mini on a 4 wheeled trailer and it couldnt maintain 50mph on the motorway.

I have spoken to a diesel specialist and have been told that this sympton sounds like a bent con rod which i find hard to believe as surely for this to happen it must have to have valve to piston contact or it must of hydrauliced. Neither of these have happened.

I have replaced the fuel filter and this has improved the the general performance of the van slightly but noth the missfire. I am now starting to think maybe the injectors are at fault and it is not getting enough fuel to 1/all cylinders

Any help would be greatly appriciated as im no diesel expert.

Many Thanks

Jamie

Ford Transit (2001) - Transist 2.0TDDi running fault - Railroad.

I think you need to start at the beginning. A diesel engine is a compression ignition engine. Unlike a petrol there is no ignition system. A diesel engine draws air only into the cylinder and compresses it to a ratio of around 18:1, or even 20:1. Much higher than a petrol engine. This highly compressed and turbulant air gets very hot, and fuel is injected onto it in a very fine high pressure spray. Fuel in this condition instantly ignites. Direct inject (DI) means fuel is injected directly on top of the piston rather than into a seperate swirl chamber as in indirect injection engines. DI's do not rely on glow plugs for cold starting.

If you have a misfire the first thing to do is a compression check. If one cylinder is low then this will be the reason. Also an injector nozzle could be badly worn resulting in a jet of fuel rather than a spray. In this case the fuel would not correctly atomise and the engine would misfire, knock and smoke. Check the pump timing too. Unfortunately none of this is a simple DIY job. Diesel fuel pump timing is critical and very sensitive, and needs to be done by someone who knows what he's doing. And checking injectors needs specialist equipment.

Ford Transit (2001) - Transist 2.0TDDi running fault - jamie00
Hi, thanks for the reply. I have checked the timing as it did feel a bit like injection timing was out but that is spot on, I am a mechanic for Porsche so understand what a badly timed engine can do but unfortunately do not do much with diesels. A compression check is the next step I think and while I'm there send off the injectors for recon as this will do no harm. I don't suspect the pump as from my little diesel experience pumps either work or don't work and nothing in-between.