I've twice considered the S-Max and discounted it (as a company car), the first time was in late 2006 when I was replacing a Mondeo III which had been superbly reliable, however the 56 red'd low mileage Ford Demonstrator had several build quality problems and IIRC at this time the web was full of owners complaining of trim problems, electrical failures and engine management woes - particularly on the 1.8TDCi.
The car handles and rides brilliantly, better than any people carrier ought to.
I have a number of colleagues with them (07 reg and newer) and they all rate them very highly and consider them to be reliable too so perhaps the build quality problems are confined to earlier 06 and 56 cars ?
I'd consider the Mazda 5 although IIRC pre 07 models have problems with the rear suspension and a tendency to wear out tyres on the inner edge very quickly.
I guess you'd need to look to the Toyota Verso for the best reliability.
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