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Ford KA knocking noise at 1500 rpm - Ford Dagenham
Hello

Granddaughter telephoned me this morning to say her new Ka has a few problems.

They are as follows.

1. Constant rattling noise coming from passenger side rear quarter.
2. Knocking noise coming from engine at 1500 rpm when warmed up and stationary (constant knocking not intermittent)

Does anyone know what could cause any of the problems.

All help appreciated.
--
(iam not a mechanic)
Martin Winters
Ford KA knocking noise at 1500 rpm - milkyjoe
loose exaust pipe? or lack of engine oil ?
Ford KA knocking noise at 1500 rpm - bell boy
NEW KA?
take it back tell her, thats what you pays yer muney four
Ford KA knocking noise at 1500 rpm - Ford Dagenham
Hello

I will get her to take it back.

What could the knocking noise be.

It is brand new milkyjoe it is full of oil i checked it.

Exhaust looks ok too its a one piece system.
--
(iam not a mechanic)
Martin Winters
Ford KA knocking noise at 1500 rpm - bell boy
The point is it could be anything from annoying on a scale of 1 to being darnright dangerous and i wouldnt drive 4 feet in it
thats why she has noticed it and it wants prioritising NOW
Ford KA knocking noise at 1500 rpm - Jonny
now then mate, it could just be valve clearance noise, the earlier ka engine were a bit prone to cam lobe wear and also piston slap which was also a problem with the fiestas, which some had the same engine. but it is hard to say exactly without hearing it. but definately take it back. hope it goes well
Ford KA knocking noise at 1500 rpm - benwilliamson1
Ford Ka's are renowned for noises coming from the front suspension, especially wishbones and bushes, but certainly not on a brand new car... When you say new, do you mean brand new or just newly acquired? Is it a 1.3 or a 1.6, pushrod (older style) or overhead cam? Obviously, if it is brand new then get Ford to sort it. If not, then it could be a number of things. (Point of interest, does it actually have a rev counter? The last Ka I sat in didn't...). The old pushrod engines (1.3 Endura) did tend to get a bit tappity after a certain length of time, easy enough to reset the tappits but again, only applicable if its a few years old. One point to bear in mind, no matter how old the car is. The combination of the aerodynamics at the front and the angle and presentation of the spark plugs makes this car suck spray off the roads onto the tops of the plugs. Make sure they get changed regularly, otherwise they rust into the head, and they won't be easy or cheap to remove... You have been warned!
Ford KA knocking noise at 1500 rpm - Ford Dagenham
Hello

I can confirm it is a brand new Ka zetec climate 1.3 duratec SOHC it was registered 23/04/07

The Knocking noise occurs very slightly at 1000 but is more pronounced at 1500.

It has a rev counter.

It occurs whilst stationary and you can hear it when slowing down so it must be coming from the engine.

It still happens when the clutch is pushed down so it must not be the gearbox.

I will nudge her to take it back.
--
(iam not a mechanic)
Martin Winters
Ford KA knocking noise at 1500 rpm - Ford Dagenham
Hello

Just to let you all know.

Finally got the Granddaughter to get her car in.

The mechanic took the car out and heard the noise. Hoorah.

Hopefully it will be fixed.

Has anyone else also noticed how bad these ka's are on fuel. 300 miles from 1 tank is appalling.
--
(iam not a mechanic)
Martin Winters
Ford KA knocking noise at 1500 rpm - jc2
Small tank and tight engine.
Ford KA knocking noise at 1500 rpm - Ford Dagenham
Hello

Will this improve with mileage then. When you say tight engine do you refer to tight tolerances.

It has still only done 1500 miles so i hope it improves a little more.

Wife's 1.4 petrol fiesta has got up to 420 out of 43 litres which i think is a much heavier car.
--
(iam not a mechanic)
Martin Winters
Ford KA knocking noise at 1500 rpm - jc2
Ka tank is nominally 40l. but I doubt that you will get more than 36/37l. out of it.Tight tolerances,particularly pistons in bores will need about 2/3000 m. to get really free.
Ford KA knocking noise at 1500 rpm - Ford Dagenham
Hello

Grand daughter collected car today. Knocking noise found but there is nothing they can do about it.

They even checked with ford to see if there was a tsb about it.
--
(iam not a mechanic)
Martin Winters
Ford KA knocking noise at 1500 rpm - bell boy
we are all doomed then
Ford KA knocking noise at 1500 rpm - DP
>>The combination of the aerodynamics at the front and the angle and presentation of
the spark plugs makes this car suck spray off the roads onto the tops of
the plugs. Make sure they get changed regularly otherwise they rust into the head and
they won't be easy or cheap to remove


reminds me of the time I volunteered to service my sister's Ka including a plug change. No 1 plug snapped like a carrot as soon as I tried to undo it, everything proud of the head (including the hex part) coming away cleanly in the socket, and everything else staying put.

Managed to drill it out without damaging the head, but I left the other three well and truly where they were.

Overall this was the rustiest engine I have ever seen. Big flakes of iron oxide everywhere.

Cheers
DP
Ford KA knocking noise at 1500 rpm - bell boy
Overall this was the rustiest engine I have ever seen. Big flakes of iron oxide
everywhere.
Cheers
DP


was it this engine DP? seems like ford made a few :-o{

tinyurl.com/2g3zjg
Ford KA knocking noise at 1500 rpm - Mylor
Talk of piston slap or noisy tappets doesn't explain the noise from the back.

Take it to a good exhaust centre and ask them to check the security and alignment of the exhaust, it can't do any harm. If they solve the problem take the bill to your Ford dealer and tell them to pay it.

Ford service centres are the pits, literally!



If the problem doesn't exist on their computer, you don't have a problem.!

Best of luck.
Ford KA knocking noise at 1500 rpm - jc2
Any Ka from 2002 on has the Rocam(South African) OHC not the Valencia OHV;plugs and exhaust are not in the same place.Chain cam and hydraulic tappets as well.
Ford KA knocking noise at 1500 rpm - mss1tw
was it this engine DP? seems like ford made a few :-o{
tinyurl.com/2g3zjg


My 1.3 N reg was never in that state. Of course the leaking rocker cover gasket that for a while left the car smelling like a refinery when it got hot, could be related to that. ;o)

I'd just oil soak the block. Messy, smelly, but does the trick, and the smell soon goes.
Ford KA knocking noise at 1500 rpm - mss1tw
Also that coolant level wants a look at!
Ford KA knocking noise at 1500 rpm - madf
"Knocking noise found but there is nothing they can do about it"

tell them if they can't sort it, your daughter wants her money back.. clearly not of merchantable quality.

But quickly.

They are trying to fob her off. and hope she will do nowt.

There is a one word reply to the first sentence I quoted but it would be filtered:-)


madf
Ford KA knocking noise at 1500 rpm - Ford Dagenham
Hello

Its the newer rocam engine.

I suppose it could be the oil pump or water pump but surely not a new car.

The noise is from the engine compartment not the rear of the car.

It is like someone knocking continuesly at your front door.
--
(iam not a mechanic)
Martin Winters
Ford KA knocking noise at 1500 rpm - jc2
Back to the dealer;if still no success letter to Ford at Warley.
Ford KA knocking noise at 1500 rpm - Mylor

"The noise is from the engine compartment not the rear of the car."


"They are as follows.

1. Constant rattling noise coming from passenger side rear quarter."


If you still have the above, you have either two problems or the same thing is causing both.
What connects from the engine in the front to the rear of the Ka.......?

or...


"It is like someone knocking continuously at your front door."

Have you thought of a door bell..lol......

Regards.
Ford KA knocking noise at 1500 rpm - Ford Dagenham
Hello

The Rattling from the rear quarter was cured. It was wiring underneath the car.

The knocking noise is coming from the engine.

I will ignore the sarcasm and remain old and mature.
--
(iam not a mechanic)
Martin Winters