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2009 Hyundai i20 - Both rear brake drums lock up when braking. - Johngalaxy

Hi,

When driving my car especially first thing in the morning out of my driveway and I apply the brakes the rear brake drums lock up causing the rear wheels to skid.

When I drive a few miles its not as bad. The car does not appear to drag when driving, but I still have to apply the brakes very gently so that the wheels will not lock up.

I get the feeling the brakes are operating 80% back and 20% front.

What could be causing this fault?

Any help will be greatly appreciated.

Thanks

2009 Hyundai i20 - Both rear brake drums lock up when braking. - RichardW

Does it have ABS?

Sounds like the rear brake compensator is seized, or perhaps the handbrake mech. Either way it needs sorting ASAP otherwise you might well find the back coming round to meet you if you have to stop in a hurry, potentially turning it over....

2009 Hyundai i20 - Both rear brake drums lock up when braking. - Johngalaxy

Not sure if it has ABS, I have just recently bought it for my daughter.

Can I free the rear brake compensator if it is seized or do I have to buy a new one?

Where is the brake compensator located?

Where is the handbrake mech located?

Thanks

2009 Hyundai i20 - Both rear brake drums lock up when braking. - focussed

Not sure if it has ABS, I have just recently bought it for my daughter.

Can I free the rear brake compensator if it is seized or do I have to buy a new one?

Where is the brake compensator located?

Where is the handbrake mech located?

Thanks

ABS was a compulsory fitment in the UK from 2004, so you should have it.

2009 Hyundai i20 - Both rear brake drums lock up when braking. - edlithgow

No experience of ABS, and don't much want any, but I had similar symptoms with one of my rear brake drums not long after I bought the car, which turned out to be due to a simple mechanical issue, in this case a detached brake shoe.

This has happened again once or twice since, probably due to a mix of low use, cheapo replacement Chinese brake shoes, and lots of rain/humidity.

First time I THINK the frictional heating caused the ancient brake fluid to boil, resulting in total brake failure and converting me to regular brake fluid changes.

2009 Hyundai i20 - Both rear brake drums lock up when braking. - Bolt

No experience of ABS, and don't much want any, but I had similar symptoms with one of my rear brake drums not long after I bought the car, which turned out to be due to a simple mechanical issue, in this case a detached brake shoe.

This has happened again once or twice since, probably due to a mix of low use, cheapo replacement Chinese brake shoes, and lots of rain/humidity.

First time I THINK the frictional heating caused the ancient brake fluid to boil, resulting in total brake failure and converting me to regular brake fluid changes.

Might not be an ABS problem, could be sticking slave cylinder if they haven`t been checked for a long time, not many garages these days take the drums off to inspect the mechanism or state of the brake shoes, so the problem may be totally different- until its been inspected which should be done ASAP- its difficult to say, though most common used to be sticking slave cylinder ?

2009 Hyundai i20 - Both rear brake drums lock up when braking. - Johngalaxy

Update on my car, thanks everyone who give me advice.

A guy I work with is good around cars.

Today we replaced the brake oil as it was low and I don`t know when it was last replaced, so I thought it best to replace with new oil.

When we had the car off the ground all four wheels are turning freely.

We now know that the car has ABS brakes. We seen sensors at the back of the drums.

Even though no warning lights have came up on the dashboard would it be advisable to take the car to a mechanic and use his diagnostic machine to see if any faults come up?

Thanks.

2009 Hyundai i20 - Both rear brake drums lock up when braking. - focussed

Brake oil?

2009 Hyundai i20 - Both rear brake drums lock up when braking. - edlithgow

Brake oil?

I knew what he meant, and I bet you did too.

OP, don't refer to "brake oil" unless you have one of the rather rare cars (e.g. Citroen DS) that actually use brake oil.

Say "brake fluid" instead.

Re should you get magic electronic diagnostics done on it, I'd say you might have a bit too much blind faith in magic electronic diagnosis, and maybe even more misplaced faith in magic electronic diagnosticians.

Spose it might not hurt, BUT

(a) take whatever it and its operator tells you with a large pinch of salt.

(b) Don't discount mechanical explanations, as I suggest above. Even with ABS, most brake problems will have mechanical causes and will probably be invisible to electronic diagnosis.

I would take it apart, clean and lubricate it, and put it back together again.

I assume you flushed the system and indeed replaced the brake fluid, not just topped it up. This will slow or stop further corrosion and prevent your fluid boiling, but unfortunately flushing doesn't necessarily remove debris from inside calipers and wheel cylinders, which may need to be stripped and cleaned.

If fluid has not been changed for a long time, the whole system is potentially compromised, and may develop further problems even after the fluid has been changed.

Edited by edlithgow on 20/05/2022 at 08:50

2009 Hyundai i20 - Both rear brake drums lock up when braking. - blindspot

i would check for heat from both rear brakes after busy use

2009 Hyundai i20 - Both rear brake drums lock up when braking. - edlithgow

i would check for heat from both rear brakes after busy use

You always get "heat from both rear brakes after busy use".

If you get excessive "heat from both rear brakes after busy use" which the OP will have to be able to judge, it'll suggest to him that his brakes are binding, which he seems to be already pretty convinced of.

Heat from both rear brakes after no use at all (stopping using engine braking) would be more diagnostic, but requires a safe traffic-free test drive environment and may not be worth the hassle.

Edited by edlithgow on 21/05/2022 at 04:30

2009 Hyundai i20 - Both rear brake drums lock up when braking. - Bolt

i would check for heat from both rear brakes after busy use

You always get "heat from both rear brakes after busy use".

If you get excessive "heat from both rear brakes after busy use" which the OP will have to be able to judge, it'll suggest to him that his brakes are binding, which he seems to be already pretty convinced of.

Heat from both rear brakes after no use at all (stopping using engine braking) would be more diagnostic, but requires a safe traffic-free test drive environment and may not be worth the hassle.

Job in my opinion is being done wrong.

brake problems should be sorted before a fluid change, not before, rear drums should have been removed to check on slave cylinder working condition and fluid leakage, not always spotted from behind backplate, if leaking or piston/s not operating properly replace cylinder, then clean up the mechanical auto adjuster between brake shoes and grease on moving parts only

after checking front brake discs and pads for operation (assuming all is well )then replace brake fluid and bleed system, so the fluid is clean and not going to be contaminated by the old fluid, once you know brakes are fine and you still have problems, look into valves and abs system which usually pop up dash light, but not always depending on fault?

2009 Hyundai i20 - Both rear brake drums lock up when braking. - edlithgow

i would check for heat from both rear brakes after busy use

You always get "heat from both rear brakes after busy use".

If you get excessive "heat from both rear brakes after busy use" which the OP will have to be able to judge, it'll suggest to him that his brakes are binding, which he seems to be already pretty convinced of.

Heat from both rear brakes after no use at all (stopping using engine braking) would be more diagnostic, but requires a safe traffic-free test drive environment and may not be worth the hassle.

Job in my opinion is being done wrong.

brake problems should be sorted before a fluid change, not before, rear drums should have been removed to check on slave cylinder working condition and fluid leakage, not always spotted from behind backplate, if leaking or piston/s not operating properly replace cylinder, then clean up the mechanical auto adjuster between brake shoes and grease on moving parts only

after checking front brake discs and pads for operation (assuming all is well )then replace brake fluid and bleed system, so the fluid is clean and not going to be contaminated by the old fluid, once you know brakes are fine and you still have problems, look into valves and abs system which usually pop up dash light, but not always depending on fault?

Sure

(I'm not clear how/why this is a reply to the post its replying to, but never mind. It still mostly makes sense.)

However, re "replace brake fluid and bleed system, so the fluid is clean and not going to be contaminated by the old fluid" unfortunately (as I said above) cleanliness can not always be ensured by a fluid change.

My (woefully neglected, Taiwan stylee) brake system suffered successive failures and umpteen fluid changes, with bi-directional pressure flushing, too, since I used a 60ml enema syringe at as much pressure as I could physically apply, but when I stripped the second caliper the cylinder was still full of rusty gritty sludge.

2009 Hyundai i20 - Both rear brake drums lock up when braking. - Bolt

unfortunately (as I said above) cleanliness can not always be ensured by a fluid change.

the new fluid is clean and should be minimally affected by whats in the system, but its all assumptions so far, not enough is known about brake condition, it won`t be perfect but an improvement on what was in there, if it is very bad it will need new pipes and slave cylinders and as I cannot inspect the car can`t answer, though I`m talking about the rears which will need taking apart to inspect

2009 Hyundai i20 - Both rear brake drums lock up when braking. - Johngalaxy

Thanks everyone for your advice.

As I said in an earlier post I have changed the brake fluid.

I jacked the back of the car up off the ground and set down onto axle stands. I turned the rear wheels and they were turning freely with no problems.

I then took off the wheels and drums and everything looked to be normal, brake shoes in location, no damage, no leaks etc.

Last night I put the car on a flat surface in gear with the hand break off, thinking that maybe with the hand brake previously being left on overnight that maybe it was sticking on.

I drove the car this morning and still have the same original problem.

Thanks

2009 Hyundai i20 - Both rear brake drums lock up when braking. - Bolt

Thanks everyone for your advice.

As I said in an earlier post I have changed the brake fluid.

I jacked the back of the car up off the ground and set down onto axle stands. I turned the rear wheels and they were turning freely with no problems.

I then took off the wheels and drums and everything looked to be normal, brake shoes in location, no damage, no leaks etc.

Last night I put the car on a flat surface in gear with the hand break off, thinking that maybe with the hand brake previously being left on overnight that maybe it was sticking on.

I drove the car this morning and still have the same original problem.

Thanks

At the moment I can only think of the rear brake flexi pipe being internally damaged and causing the brakes to hold on longer than they should, they can act as a valve if the internal part of the pipe is broken, apart from that the valve mentioned earlier would cause it but not known many to fail in the past,(though no idea of the Hyundai) other possible is brake master cylinder seal not working properly ?

2009 Hyundai i20 - Both rear brake drums lock up when braking. - edlithgow

Thanks everyone for your advice.

As I said in an earlier post I have changed the brake fluid.

I jacked the back of the car up off the ground and set down onto axle stands. I turned the rear wheels and they were turning freely with no problems.

I then took off the wheels and drums and everything looked to be normal, brake shoes in location, no damage, no leaks etc.

Last night I put the car on a flat surface in gear with the hand break off, thinking that maybe with the hand brake previously being left on overnight that maybe it was sticking on.

I drove the car this morning and still have the same original problem.

Thanks

At the moment I can only think of the rear brake flexi pipe being internally damaged and causing the brakes to hold on longer than they should, they can act as a valve if the internal part of the pipe is broken, apart from that the valve mentioned earlier would cause it but not known many to fail in the past,(though no idea of the Hyundai) other possible is brake master cylinder seal not working properly ?

Always assumed this to be very rare, but I've had it happen on two cars (Daihatsu Skywing and Honda Accord) in the last couple of years so perhaps its commoner than I previously thought.

I diagnosed it by a failure to "push" brake fluid when flushing the brakes, since I do bi-directional flushing using an enema syringe. If you only bleed "downwards", and the hose is acting as a non-return valve, I suppose you might fail to detect the condition when bleeding.

Other possibilities might be dirt or corrosion in the hard pipes or wheel cylinders causing them to stick, or corrosion on the drum backing plate giving it a ratchet effect.

2009 Hyundai i20 - Both rear brake drums lock up when braking. - Bolt

Other possibilities might be dirt or corrosion in the hard pipes or wheel cylinders causing them to stick, or corrosion on the drum backing plate giving it a ratchet effect.

I forgot to ask if the slave cylinder dust seal had been lifted to check for a fluid leak, as a quick look after taking the drum off sometimes doesn`t show any leaks, it takes a while for fluid pressure to push past the dust seal around the piston/body

A quick look often only shows the dust without any fluid leaks, the dust cover over the piston has to be lifted to make sure piston seal is not leaking as the dust cover hides the leak....!

2009 Hyundai i20 - Both rear brake drums lock up when braking. - blindspot

i thought it was discs on the rear. ? are both rear brakes stuck on ,or just one side. you need to find out

2009 Hyundai i20 - Both rear brake drums lock up when braking. - edlithgow

Other possibilities might be dirt or corrosion in the hard pipes or wheel cylinders causing them to stick, or corrosion on the drum backing plate giving it a ratchet effect.

I forgot to ask if the slave cylinder dust seal had been lifted to check for a fluid leak, as a quick look after taking the drum off sometimes doesn`t show any leaks, it takes a while for fluid pressure to push past the dust seal around the piston/body

A quick look often only shows the dust without any fluid leaks, the dust cover over the piston has to be lifted to make sure piston seal is not leaking as the dust cover hides the leak....!

While this is undoubtedly true and a good general maintenance tip (I had those symptoms when my second wheel cylinder failed) a leak won't cause the brakes to stick on.

2009 Hyundai i20 - Both rear brake drums lock up when braking. - Bolt

a leak won't cause the brakes to stick on.

I don`t recall saying that it did...But it gives an idea if the piston/cylinder is possibly worn and piston may be sticking in the cylinder, used to happen a lot on Fords years ago.!

2009 Hyundai i20 - Both rear brake drums lock up when braking. - blindspot

i had this problem hyundai i10 2009

after doing everthing. changed the flexpipe and hey presto. not to say this is your solution. next time it sticks on, check for excessive heat on rear brakes.and crack open the nipple and see what come out

2009 Hyundai i20 - Both rear brake drums lock up when braking. - Bolt

i had this problem hyundai i10 2009

after doing everthing. changed the flexpipe and hey presto. not to say this is your solution. next time it sticks on, check for excessive heat on rear brakes.and crack open the nipple and see what come out

I would agree and say that due to the age of the car it would be worth replacing front brake flexi pipes as well in case you get the same problem on either front discs! in the future

2009 Hyundai i20 - Both rear brake drums lock up when braking. - edlithgow

i had this problem hyundai i10 2009

after doing everthing. changed the flexpipe and hey presto. not to say this is your solution. next time it sticks on, check for excessive heat on rear brakes.and crack open the nipple and see what come out

For flexi hose acting as non-return valve to affect BOTH brake drums, (which the OP says is happening, though we don't know what his evidence is) two hoses would have to be so affected, unless there is only one flexi hose for both rear drums. Two such independent failures (or two different failures) are certainly possible but relatively unlikely.

My Daihatsu (which has a beam rear axle) has only one rear flexi hose, but I THINK this will be fairly rare on modern cars with (mostly?) fully independent rear suspension. IF the OP's car has a single flexi hose its strongly implicated.

You could get semi-quantitative circumstantial evidence for both brakes binding with an IR thermometer.

Re "crack open the nipple and see what come out" I'm betting brake fluid, though in a perfect world it would be an unlimited supply of Single Malt Whisky.

I suppose the suggestion is that it'll come out under relatively high pressure in the hypothesised fault condition, but that requires a rather fine judgement.

A better diagnostic would be to use a syringe to draw brake fluid out and then force brake fluid "up hill". If it won't go, (but can be sucked "downhill") that's consistent with the hose (or something else, such as muck in the wheel cylinder) acting as a non-return valve.

2009 Hyundai i20 - Both rear brake drums lock up when braking. - Rerepo

The ABS unit apportions braking pressure front-rear. So sounds like and ABS hydraulic unit fault.

Take the car to an MoT station and get them to run it on roller brake tester. That will assist definitive diagnosis.

2009 Hyundai i20 - Both rear brake drums lock up when braking. - blindspot

with mine . i thought it was both back brakes, both got hot but the the offside got really hot and stuck. this was an intermittent fault didn't happen every day didn't happen when i drove to make it happen.. the brake fluid might come out like toothpaste.

if when it sticks you crack the nipple and it frees brake,. then change flexi pipe