Very low mileage car for year.
The engine started making a knocking sound after a long run. No warning lights, engine didn’t seem to be running rough apart from the knocking. Sounded like camshaft. Pulled over immediately and switched off engine. Did not drive it again
RAC engineer suspected camshaft. Car relayed back to a main Ford dealer from where the car was purchased 18 months ago with a Ford Warranty Protect Gold insurance policy. That was the 12th December.
Dealership could not find a fault with the camshaft or hub bearings. Rod knock then suspected. However one spark plug had apparently broken (Ford made) and dropped into the cylinder. Boroscope showed the rings,,cylinder and piston damaged. Cylinder head too. But hard to believe all this damage was caused with no warning at all. Not even fault codes indicated this.
Insurance has refused to pay for a new engine. Apparently even with a brand new car after it is only a year old, a spark plug that damages the engine is not even covered by the manufacturers warranty. First I have ever heard that it is possible for a £2.50 component like a spark plug, to cause over £8,000 worth of damage.
Edited by Speedbird 747 on 31/01/2022 at 20:46
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