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Mercedes E300 Cabriolet - Disc pads and disk brakes. - TracyS

I'm just back from my first B service and my car has covered just under 28000 miles . It's 2 1/2 years old. Dealership have told me I need to replace both the pads and disks on my front wheels, at a cost of around £500. I had expected to get a little more mileage before I needed new pads, never mind disks (I am not a racing driver :-) I drive mainly about town with a little motorway driving thrown in.) They have also marked the rear pads and brakes at "amber" and told me these will need to be replaced shortly. I was so annoyed I wrote to MB directly. They referred me back to the dealership of course as well as some waffle about not being able to identify an expected lifespan of their pads an brakes, but I did manage to get a little technical info from them. So just in case it is useful to anyone else:

New front disks have a thickness of 36mm, and are worn/need replaced at 34mm. (Mine are apparently 33.63mm)

New rear disks new have a thickness of 22mm and are worn/need replaced at 19.4mm.

What's very interesting to me is that my disks have worn out before my brake pads. My front pads are 4mm and need replaced at 3mm.

I will probably take it to an independent garage for a second opinion before doing anything else but I'm totally peeved off.

I should add my brakes feel great and there are no warning lights on!

Anyone else think its crazy that disks need replaced at 28k miles?

I've found the dealer to be dreadful and MB to take no ownership of any issue I have had (front end suspension failed when it was 9 months old and they didnt want to know). I would never, ever purchase a merc again. Owned 3 and 4 series BMWs over the past 12 years, and never once had to replace either the disks or the brakes at the 2 year mark, and those had considerably higher mileage.

Edited by TracyS on 01/02/2021 at 18:36

Mercedes E300 Cabriolet - Disc pads and disk brakes. - daveyjp

Low mileage can be bad for brakes, I've had disks and pads replaced at 3 years and 12,000 miles due to lack of use.

Surface rusts, pads wear cleaning the rust each time. Water gets in the vents and rusts them.

This does not of course mean MB aren't trying it on, but they will be working on the basis of it being 12 months before the next service and these items may not last that long.

You will get a low pad warning at some point, that's the time to visit your independent who will charge far less. Many years ago Merc quoted me £600 for new disks and pads front and back, I paid £300 at my local indie.

Mercedes E300 Cabriolet - Disc pads and disk brakes. - elekie&a/c doctor

I should add my brakes feel great and there are no warning lights on! Exactly. To make brakes feel good with excellent stopping ability, discs (especially) and pads are made of a softer material than cars of years ago. Confident braking but at the cost of more frequent replacements.

Mercedes E300 Cabriolet - Disc pads and disk brakes. - Ian D
Don’t believe them at face value but you or your Indy need to be able to measure the disc thickness accurately using an external micrometer or a disc measuring vernier caliper (£15 on ebay). An Indy may say looks ok to me but you need measurements. I am not trying to give the impression I don’t like main dealers but replacement discs/pads are one of their favourite means of increasing revenue...

Edited by Ian D on 01/02/2021 at 19:21

Mercedes E300 Cabriolet - Disc pads and disk brakes. - TracyS

Appreciate your reply. Isn't it a bit strange that the disks have worn out before the pads? I'd have thought pads go first but I still have 1mm to go on my pads! (i use my car every day - I just don't travel too much anymore due to lockdown!)

Edited by TracyS on 01/02/2021 at 19:37

Mercedes E300 Cabriolet - Disc pads and disk brakes. - elekie&a/c doctor
Not really. Discs are soft and commonly wear out first. With 3 and 4 mm of pad material left , brake replacement is not imminent. Wait till the wear warning appears on the dash display . When you do decide to get the brakes replaced , I would strongly suggest you stick with original MB parts , but get an Indy garage to fit them . The rear brakes will have an electric handbrake , but no special equipment is needed . Rear brake service can be done through accessing the dashboard menu .
Mercedes E300 Cabriolet - Disc pads and disk brakes. - TracyS
Not really. Discs are soft and commonly wear out first. With 3 and 4 mm of pad material left , brake replacement is not imminent. Wait till the wear warning appears on the dash display . When you do decide to get the brakes replaced , I would strongly suggest you stick with original MB parts , but get an Indy garage to fit them . The rear brakes will have an electric handbrake , but no special equipment is needed . Rear brake service can be done through accessing the dashboard menu .

Thanks I will definitely do that. Dont want to give the dealer any more money!

Mercedes E300 Cabriolet - Disc pads and disk brakes. - galileo
Not really. Discs are soft and commonly wear out first. With 3 and 4 mm of pad material left , brake replacement is not imminent. Wait till the wear warning appears on the dash display . When you do decide to get the brakes replaced , I would strongly suggest you stick with original MB parts , but get an Indy garage to fit them . The rear brakes will have an electric handbrake , but no special equipment is needed . Rear brake service can be done through accessing the dashboard menu .

My i30 is on original discs and one set of replacement pads at 75000 miles, good for another year according to my MOT tester. It may help that it is garaged when not in use so protected from weather.

Mercedes E300 Cabriolet - Disc pads and disk brakes. - John F
Not really. Discs are soft and commonly wear out first.

Nonsense. Discs are very hard. They are made of cast iron. With careful driving they should last around 100,000 miles, about twice the distance of pads. The discs on our Focus did, and the ones on my Audi will.

I strongly suspect that 'Tracy' is perceived as a soft touch, as so many women are by avaricious garagemen. And you really don't need to stick to original MB parts - there is nothing special about 'Mercedes' these days. At 70,000 miles I replaced the original front pads on my A8 (bigger and heavier than an E300) costing around £30. They work just fine. The rear pads still have plenty of wear and the rear discs look hardly worn.

Mercedes E300 Cabriolet - Disc pads and disk brakes. - mcb100
Mercedes-Benz will stipulate a minimum disc thickness, that should have have been checked with a micrometer at service and if it’s below the minimum the dealer has no alternative to saying that it’s red on a health check. Gender of customer doesn’t come into it.
Mercedes E300 Cabriolet - Disc pads and disk brakes. - bathtub tom
Not really. Discs are soft and commonly wear out first.

Nonsense. Discs are very hard. They are made of cast iron. With careful driving they should last around 100,000 miles, about twice the distance of pads. The discs on our Focus did

Ufortunately, I fear John F isn't aware of the different hardness of materials. Cerainly, discs used to be made of very hard cast iron, but when asbestos was removed from braking material matters changed. The previous car I had (new 2003) had the pads replaced around 50K miles, when the discs were worn to about half their limit. My current car is wearing the pads and the discs at about the same amount.

Mercedes E300 Cabriolet - Disc pads and disk brakes. - RT
Not really. Discs are soft and commonly wear out first.

Nonsense. Discs are very hard. They are made of cast iron. With careful driving they should last around 100,000 miles, about twice the distance of pads. The discs on our Focus did

Ufortunately, I fear John F isn't aware of the different hardness of materials. Cerainly, discs used to be made of very hard cast iron, but when asbestos was removed from braking material matters changed. The previous car I had (new 2003) had the pads replaced around 50K miles, when the discs were worn to about half their limit. My current car is wearing the pads and the discs at about the same amount.

That's been my experience too with modern discs/pads - I get 60,000 miles out of originals as I'm fairly light on the brakes and long journeys are done on motorways at off-peak times so 100's of miles without touching the brakes.

Mercedes E300 Cabriolet - Disc pads and disk brakes. - John F

Not really. Discs are soft and commonly wear out first.

Nonsense. Discs are very hard. They are made of cast iron.

Ufortunately, I fear John F isn't aware of the different hardness of materials. Cerainly, discs used to be made of very hard cast iron, but when asbestos was removed from braking material matters changed.

Oh yes I am. The disc 'matter', i.e.cast iron, did not change very much. Depending upon manufacturer, cast iron brake discs vary in hardness from about 187 to 241 on the Brinell scale. Wherever they lie, they are still pretty hard. (Ceramic discs must be above 220).

Mercedes E300 Cabriolet - Disc pads and disk brakes. - Andrew-T
With 3 and 4 mm of pad material left , brake replacement is not imminent. Wait till the wear warning appears on the dash display.

I hope the warning system can be relied upon. The basic sensors that Pug fitted to the 205 used a small stud in the corner of the pad, attached by a wire. When the pad wore down to about 2mm the stud reached the disk surface. Unfortunately (in my experience) the wires usually didn't last long enough to detect the first worn-down pad.

Hopefully designs are now more sophisticated.

Mercedes E300 Cabriolet - Disc pads and disk brakes. - TracyS

An update: 4 months on and finally a warning about the pads on my dashboard. took it to an Independent company who fitted Mercedes pads at a fraction of the cost the dealer had quoted me. Also confirmed that the disks wont need replaced until I need another set of pads (at the earliest). Saved myself over £800!

Mercedes E300 Cabriolet - Disc pads and disk brakes. - Big John

4 months on and finally a warning about the pads on my dashboard.

To be honest - waiting for a warning light is leaving it too late. You could have been in the middle of a cross Europe holiday - well ok not this year!!

Was it fitted with MB parts and was this shown as such on the invoice? - presumably at 2 1/2 years old you are still under the original manufactures warranty.

My local Indy has mentioned they have seen a spate of premature failures of things like disks and batteries due to lockdowns since last march.

Edited by Big John on 18/04/2021 at 20:38

Mercedes E300 Cabriolet - Disc pads and disk brakes. - skidpan

Very confused here.

4 months ago you said

Dealership have told me I need to replace both the pads and disks on my front wheels, at a cost of around £500

But now you have said

took it to an Independent company who fitted Mercedes pads at a fraction of the cost the dealer had quoted me. Also confirmed that the disks wont need replaced until I need another set of pads (at the earliest). Saved myself over £800!

So to summarise the MB dealer wanted to charge you £500 for discs and pads yet your local indy has save you £800 by just fitting pads.

How on earth does that work? did they give you £300?

Mercedes E300 Cabriolet - Disc pads and disk brakes. - _

I think the OP was saying that MB also wanted to replace the rears shortly...

Moreexpense..

Mercedes E300 Cabriolet - Disc pads and disk brakes. - skidpan

If the MB dealership was giving the OP the real facts the front discs were already below the allowable limit but have not been replaced by the Indy. In another 27,000 miles they will be potentially dangerous.

The MB dealership marked the rears as "amber" which in my experience (from other brands) means nothing needs doing before the next scheduled service.

Mercedes E300 Cabriolet - Disc pads and disk brakes. - Brit_in_Germany

Did MB give a written indication of the front disk measurements? If the disk thickness has miraculously now increased, report them to trading standards.

Mercedes E300 Cabriolet - Disc pads and disk brakes. - sammy1

Whilst I appreciate that manufacturers have to place thickness tolerances on brake discs there must be a million cars or more running well outside these. Does anyone know of any instance where the discs have actually failed ie cracked or completely collapsed?

Mercedes E300 Cabriolet - Disc pads and disk brakes. - Bolt

Whilst I appreciate that manufacturers have to place thickness tolerances on brake discs there must be a million cars or more running well outside these. Does anyone know of any instance where the discs have actually failed ie cracked or completely collapsed?

Never known disc failure but have known them to suffer brake fade, and on some the disc can warp if they become too thin.

some wait till the pads need changing when they should have had the discs replaced at the same time, but wait till new pads wear right to limit and beyond before doing the lot which is not a good idea for safety

Mercedes E300 Cabriolet - Disc pads and disk brakes. - bathtub tom

Does anyone know of any instance where the discs have actually failed ie cracked or completely collapsed?

www.youtube.com/watch?v=WPiRRiBqfAc

About three minutes in is a perfect example of a worn out disc. I've seen examples of completely detached discs on other videos from that contributor.

Mercedes E300 Cabriolet - Disc pads and disk brakes. - John F

Does anyone know of any instance where the discs have actually failed ie cracked or completely collapsed?

www.youtube.com/watch?v=WPiRRiBqfAc

About three minutes in is a perfect example of a worn out disc. I've seen examples of completely detached discs on other videos from that contributor.

Yes, but that's in America - no strict and arguably overcautious MoT type checks and full of poor people running cars on a shoestring.

Mercedes E300 Cabriolet - Disc pads and disk brakes. - edlithgow

Does anyone know of any instance where the discs have actually failed ie cracked or completely collapsed?

www.youtube.com/watch?v=WPiRRiBqfAc

About three minutes in is a perfect example of a worn out disc. I've seen examples of completely detached discs on other videos from that contributor.

Yes, but that's in America - no strict and arguably overcautious MoT type checks and full of poor people running cars on a shoestring.

You mean it really is "The Land Of The Free"?

Damn! I'll have to review my rabid Anti Americani prejudice.

I hate that.

Mercedes E300 Cabriolet - Disc pads and disk brakes. - bathtub tom

Does anyone know of any instance where the discs have actually failed ie cracked or completely collapsed?

Look on you tube, there's countless horror stories of mechanical failure and many of discs worn completely.

Mercedes E300 Cabriolet - Disc pads and disk brakes. - edlithgow

Do ventilated disks rot significantly from the inside?

Never had them that I recall, but I'd have thought it was likely.

If I had them I'd probably rust treat the insides, but that would be tricky so I'd guess no one bothers

Mercedes E300 Cabriolet - Disc pads and disk brakes. - skidpan

Do ventilated disks rot significantly from the inside?

Never had them that I recall, but I'd have thought it was likely.

If I had them I'd probably rust treat the insides, but that would be tricky so I'd guess no one bothers

They do indeed rust but I have yet to hear of a disc fail because of it.

Treating the inside would be a waste of time. Whatever you used would soon burn off with the heat but more serious would be the problems created if any of the treatment got onto the disc face/pad. In that case a bit of rust would the the least of your worries as you careered off the road with no brakes.

Mercedes E300 Cabriolet - Disc pads and disk brakes. - edlithgow

Do ventilated disks rot significantly from the inside?

Never had them that I recall, but I'd have thought it was likely.

If I had them I'd probably rust treat the insides, but that would be tricky so I'd guess no one bothers

They do indeed rust but I have yet to hear of a disc fail because of it.

Treating the inside would be a waste of time. Whatever you used would soon burn off with the heat but more serious would be the problems created if any of the treatment got onto the disc face/pad. In that case a bit of rust would the the least of your worries as you careered off the road with no brakes.

That's why I said it would be tricky, but I reckon it could be done.

I treat the rims of my solid disks, which otherwise rust quite badly. The treatment is fairly persistent, though it should suffer from the same holocaust that you hypothesise if your hypothesis was correct

They don''t,.

Differences I can think of are

(a) poorer access, which is likely to make the treatment less effective, and would require some improvised gadgetry.

Improvised Gadgetry R US

(b) Bigger surface, which might mean more surplus :"stuff".got spun out onto the calipers. This could be addressed by giving it a lot of time to go off, and removing the calipers (or maybe just the pads) for a pre-spin.

(c) MAYBE the inside of a ventilated disk gets significantly hotter than the outside of solid disk, but if that;s the case ventilated disks seem a pretty b***** silly idea.

If I ever get one (well, two, hopefully) I'll let you know, assuming I survive careering off the road with no brakes

I did have temporary stewardship of a Honda Accord with them and treated the rims but only the bit of the slots I could easily get to. The owner hasn;t mentioned subsequently careening off the road with no brakes, but Taiwanese tend not to notice that kind of thing

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Edited by edlithgow on 22/04/2021 at 01:06

Mercedes E300 Cabriolet - Disc pads and disk brakes. - Bolt

MAYBE the inside of a ventilated disk gets significantly hotter than the outside of solid disk, but if that;s the case ventilated disks seem a pretty b***** silly idea.

general idea of vented discs is that they don`t get hotter than solid discs which is why they usually last longer than solid discs and better braking, the silly idea is painting discs just to make them look good, as it certainly isnt going to make them last longer as the pads wear them down, not the rust, (in normal use anyway)

could never see the point of painting discs as they are there to do a job, not look nice, I would think paint would affect cooling as well ie the paint would slow the cooling effect down which you really do not want

Mercedes E300 Cabriolet - Disc pads and disk brakes. - John F

Do ventilated disks rot significantly from the inside?

If I had them I'd probably rust treat the insides, but that would be tricky so I'd guess no one bothers

They do indeed rust but I have yet to hear of a disc fail because of it.

Treating the inside would be a waste of time.

I bother, and regard 'treating', i.e. derusting the insides as part of disc servicing. I use an old screwdriver which just fits down the holes of a ventilated disc. After about 50,000 miles (it was about 70K for the Audi), I bang off superfluous rust with a hammer, and bang the screwdriver down each of the holes which by this age (about ten years in our household) and mileage are choked with rust. Then I remove the lipping with a carborundum wheel. This is more easily done on the chocked car with the engine idling in gear and the disc rotating. High speed braking had become a bit 'juddery', and I cured it by applying the carborundum wheel to the business surface of the discs - a bit like honing a cylinder bore. This removes any invisible variation of the surface friction, commonly described as 'warped discs'. (Discs don't actually warp, obv.) Best to do this at the same time as renewing the pads.

Mercedes E300 Cabriolet - Disc pads and disk brakes. - edlithgow

Do ventilated disks rot significantly from the inside?

If I had them I'd probably rust treat the insides, but that would be tricky so I'd guess no one bothers

They do indeed rust but I have yet to hear of a disc fail because of it.

Treating the inside would be a waste of time.

I bother, and regard 'treating', i.e. derusting the insides as part of disc servicing. I use an old screwdriver which just fits down the holes of a ventilated disc. After about 50,000 miles (it was about 70K for the Audi), I bang off superfluous rust with a hammer, and bang the screwdriver down each of the holes which by this age (about ten years in our household) and mileage are choked with rust. Then I remove the lipping with a carborundum wheel. This is more easily done on the chocked car with the engine idling in gear and the disc rotating. High speed braking had become a bit 'juddery', and I cured it by applying the carborundum wheel to the business surface of the discs - a bit like honing a cylinder bore. This removes any invisible variation of the surface friction, commonly described as 'warped discs'. (Discs don't actually warp, obv.) Best to do this at the same time as renewing the pads.

I suppose internal de-rusting will improve cooling. Dunno to what extent it''ll slow further rusting, but not much, I;d have thought.

I use sunflower oil and aluminium on the rims, so I suppose I'd try to use it internally as well,

Not sure how, but some aluminium cable in a drill chuck might be worth a try.

There's also those phosphating treatments that "rust convert", Dunno how the black stuff stands up to heat, though.

Dunno either if I'd be able to find them here in Taiwan, but a solution made with the powder from a dry fire extinguisher seems to have a similar effect.

Edited by edlithgow on 23/04/2021 at 00:17

Mercedes E300 Cabriolet - Disc pads and disk brakes. - Sprice

"Does anyone know of any instance where the discs have actually failed ie cracked or completely collapsed?"

Yes, I had a C-reg mk3 Escort XR3i in 1994, one day I braked and was met with a cracking noise from the front nearside wheel, and upon checking, the ventilated disk had come apart, i.e. imagine pulling an oreo cookie apart, with both halves just dangling there.

Got rid in 1995, always being broken into, always being pulled by the old bill, it leaked, the clutch quadrant plastic thing went,oill leaks, last Ford I had in fact, mainly Japanese for me since!

Edited by Sprice on 21/04/2021 at 18:12

Mercedes E300 Cabriolet - Disc pads and disk brakes. - Bolt

"Does anyone know of any instance where the discs have actually failed ie cracked or completely collapsed?"

Yes, I had a C-reg mk3 Escort XR3i in 1994, one day I braked and was met with a cracking noise from the front nearside wheel, and upon checking, the ventilated disk had come apart, i.e. imagine pulling an oreo cookie apart, with both halves just dangling there.

Got rid in 1995, always being broken into, always being pulled by the old bill, it leaked, the clutch quadrant plastic thing went,oill leaks, last Ford I had in fact, mainly Japanese for me since!

It was common on those, which I forgot till you mentioned it- quadrants were always being replaced even the modded unit kept breaking, some even suffered seized wheel bearings and had to have whole hubs replaced because they broke up and/or melted the hub together !

Mercedes E300 Cabriolet - Disc pads and disk brakes. - Sprice

I know my alternator seized too melting the belt, C240EUH was about 9 y/o when I bought it but nothing but hassle, looking at gov.uk it was scrapped in April 1998, silly thing is it would be worth a bit now, being a rare rosso red late mk 3 model. Anyway OP, sorry for the thread hijack