Thanks - really useful reply. I haven't asked that question - will do. I should have added it's not been into main dealer yet - all been done so far by a very good and logical auto electrician and local garage using their own diagnostic kit, who continue to try and research a more certain solution.
Sounds like it might be a good idea to get it on the Ford dealer kit and see if they can resolve it. At least it can go in with a number of potential causes already clarified.
Thanks again
Andy
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