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Nearly new car running very badly - Idge
Hello, I'm hoping someone may be able to shed some light on my problems. I have a 2001 Citroen Xsara 1.4, which I understand uses the PSA 1.4TU engine. From about 6 weeks old, the car would run a bit 'rough' when started whilst warm, and fine when started cold. Dealer couldn't find any problem even after a few visits, so I took it to another dealer who were more helpful. By this time, it had periods were it would run really rough, with a bitty yet 'boomy' engine tone, and was very much down on performance. On other days, it could run smoothly without any problem, and when like this, is a pleasure to drive. No fault codes were stored, so the dealer replaced the ignition module and plugs. No difference. Then the ECU, same again. To get to the point, the car has had 18 dealer visits in its 19 month life. Its had the above replaced, along with every engine-based sensor, but still no joy. My main problem is that nearly everytime the dealer has had the car, it performs without fault, never stores any codes, and so it comes back to me with a 'no fault' diagnosis. Citroen have had it at their headquarters for a few days, but said it was fine. I've asked for a new car, but they have been unwilling to be flexible as they see no problem. The car is at the point now where it can be so rough as to be undrivable, but still work perfectly on other days. I've recently been complaining that it is shuddering and misfiring while driving, and again the dealer said basically there is no problem because if there was, the engine management would log it. Luckily to prove them wrong and give me some sanity, last week the engine management light came on and reported a faulty ignition coil, so I'm now on a third. This has helped the running a bit, but the roughness and sluggishness is still there. The quality of the drive (or lack of) seems to be directly related to the amount of 'clatter' coming from I think the top of the engine/timing belt area. When the car behaves, this clatter is absent, and a quiet, refined journey can be had. When it is bad, it clatters like an old diesel. I've drawn their attention to this well in the past, concerned some nasty damage may be on its way, but I personally think it gets disregarded as 'here's him again with another problem'.
Sorry for the length of this post, I'm grateful for any ideas/diagnosis. I've posted elsewhere in the past, but the topic always seems to move on to 'don't put up with it' support and away from the actual problem, and while I'm grateful, believe me if there is any way I can get this sorted, I will! If I had cast-iron, 'always there' problems I'd be fine, but its s**'s law that the car always works when in the garage!

Many thanks for your time.
Nearly new car running very badly - Ben79
From what you say, I presume Citoren have updated the engine management software while looking at other things. My first point of call would have been to change the coil so to the new type, see www.bencowell.co.uk/coil.htm for a pic of the new style coils.

How many miles have you got on it now? Is the car still in warranty? Do you use fuel from a branded petrol station? Have you tried Optimax? I personally think it makes the Xsara 1.4 drive smoother.

Is there any difference between quality of the ride with the air con on or off? Does using other electrical items make a difference?

Try driving with the aircon, electric window, lights and if you can still concentrate with the noise, radio and ventilation fan at a moderate-high speed. Does this make a difference?

Lastly, did you post this problem previously on uk.rec.cars.maintenance or free.autos.citroen ?

Best of luck.
Nearly new car running very badly - volvoman
If the car sounds and runs noticeably odd at certain times, would taking a good quality video with (hi-fi sound) of it 'performing' not be a good idea ?

It might not reveal the actual cause of the problem but may give the dealers a few pointers and would at least show them that you're not imagining it all !
Nearly new car running very badly - Big John
Check the anti knock sensor! Faulty sensor = clatter + very strange running.
Nearly new car running very badly - Idge
Hello all, thanks for your replies.
Ben, I am the poster from the other groups, over a year on and still not resolved. The new ignition module fitted last week is indeed the new rounded type like yours. The ECU software has been updated countless times. John, apparently the knock sensor has been replaced, along with the MAP sensor, coolant temp sensor, TDC sensor and so on. All this replacing started initially after the garage felt just once when it was bad. It was barely driveable, and when they got it onto the diagnostic machine, it reported no faults. Up until they actually felt it, they were about to return it to me untouched, as I feel they trusted their computers to tell them if a fault was present. So they have experienced it themselves, but not for a long time, so as they say they have replaced all parts that could have a bearing on this type of running, they think it's not there anymore. But it certainly is! The clatter coming from the engine really concerns me, but again, unless they hear it, they're not likely to do anything. I don't have a video camera!

Thanks again, any more tips please pass them on.
Nearly new car running very badly - Ben79
I know you have already tried another dealer, but why not try an experieced independent guy, he may be able to use some common sense and good old fashioned experienced detective work.

I don't know, but could this be an earth fault?

Well, the other option is to do what my dad did with his generally rubbish 206; he took it to a Citroen dealer and bought a Picasso HDI.
Nearly new car running very badly - Idge
Hello again Ben,
I've often thought about taking it to an independent, but the car still has half of its three year warranty left, so it could leave me on dodgy ground if it was tinkered with. As for the other option, I don't have enough money to take the hit in depriciation if I sell the car, and I've decided that I shouldn't have to sell the car just because the manufacturer appears unable to mend it, so I'll just have to keep on at them.

Thanks.
Nearly new car running very badly - Ben79
Just get an opinion from an experienced independent, say £20 for his time could save you far more than that in inconvenience and travelling to the franchised dealer.

The depreciation hit on a 18mth Xsara is likely to be huge. I don't envy you.
Nearly new car running very badly - nick
If all the possible obvious causes have been eliminated by replacing components it sounds like either an intermittent earth fault or a weakness in the wiring loom somewhere. Unfortunately these type of faults can be a nightmare to find, but you don't need me to tell you that! Is the fault weather dependant? Worse or better when very damp or dry? It's also not unknown for replacement components to be duff too, especially if they were from the same batch as the one replaced.
You have my deepest sympathies, for what it's worth.
Good luck.
Nearly new car running very badly - Idge
When the problem started, it would only feel rough when the engine was started warm, or the car had been warmed in hot sun all day. Since all the parts have been changed, the problem has taken on a random nature. The roughness is now often there from cold, and does indeed seems to be worse on damp days, but then on occasions it can run perfectly even though its pouring down. Two things that definitely have an effect though (I've told the garage about these but they haven't took any notice so I'm still b*****ed). Firstly, if its running rough, a tip I was given by a Xantia driver with similar problems (whose miraculously cleared up on their own) is to hold down the gas pedal slightly with the ignition off, and let go as soon as the ignition catches. The extra 'blast' of revs often clears the problems up completely for that journey until the car is restarted. The other thing I've found is that on frosty nights when I've had to start the engine to demist the car (basic 1.4L - no a/c!) I'm sitting there for maybe 5 minutes with the engine running before I move anywhere. If the engine is left to idle like this from cold for this long, it always runs fine once I get running.
I was in the car just before while it is having a bad day, and my passenger remarked that it simply sounded like the engine had no oil in it. It really does clatter bad. Of course the oil is fully topped to just below the recommended upper limit, and even the car tells me the oil level is fine.
Anyway, if you can give me any explaination for the above situations, please let me know! Thanks.
Nearly new car running very badly - robert
If it sounds like no oil - could it be the knock sensor isn't working properly. Its quite possible to hear these working, at times, as they change the timing to cater for overun & then pulling away - quite noticible for example when anticipating a roundabout and then pulling away when you get a gap - its the sort of sound that would be masked by a gearchange for example - but is a metallic click noise - "pinking".

Just a thought - what does anyone else think?
Nearly new car running very badly - BMDUBYA
Just a thought, do you have access to a camcorder? Keep this in the car with you, and as soon as the problems start, start filming, then take this and show it to the garage, may sound bizzare, but it worked for me once.
Nearly new car running very badly - RichardW
The noise you can hear is almost certainly the engine 'knocking' - this is due to the computer changing the timing, which it usually does in response to the knock sensor to avoid the knocking when difference octance fuels are used. Excessive knocking can cause engine damage eventually, as the petrol/air mix is detonating rather than burning. The computer is presumably not recording an error code, as the sensor is not showing in error, it's just not giving the correct information!

I think you are going to have to take it to a specialist - they may even have seen it before and say "Oh, it's the XYZ, we've done a few of these". You could even try a phone call - they may give you some ideas.

Bit annoying on a nearly new car, but main dealers are well known for farming out these sort of niggly problems to specialists anyway!

Richard
Nearly new car running very badly - Ben79
Try it on a tank of optimax and see if it makes it better or worse.

I do believe the knock sensors have no feedback and the ECU cannot tell when they are broken.
Nearly new car running very badly - Dynamic Dave
Try it on a tank of optimax


Why is optimax "supposed" to be better than other brands? (excluding supermarket petrol) Anyone have any data to back it up?
Nearly new car running very badly - RichardW
Optimax is higher octane, and is more highly refined - I think it has a lower final boiling point, so is comprised of 'lighter' fractions of the crude. It is only made at Shell's Stanlow refinery, so when you buy Optimax you are getting Shell petrol, rather than all other fuels which are just supplied from the nearest refinery, or supermarket petrol which is bought on the spot market and might come from anywhere!

Richard
Nearly new car running very badly - Idge
I've been considering trying Optimax for a while to see if there is any difference in the running, so I'll let me fuel run right down and try a tankful. If I let the fuel run down to the low level warning, would the difference be noted after 1 tank of Optimax, or does it take the car longer to recognise the change in fuel grade? The manual does indeed state that the car is designed for 95 octane petrol, but that extra performance will be achieved from 98 octane. Are there any other obvious tests that could be done to determine a faulty knock sensor? The garage appear to be of the opinion that unless the ECU tells them a part is faulty, everything is OK. Thanks.
Nearly new car running very badly - Idge
One more thing, if it is the knock sensor not working properly, apart from the clatter I get, would it give me the symptoms I'm getting of poor performance and accleration? On other days when the car is just a bit 'off' it can be rough and a bit lethargic, but the clatter isn't really noticeable. Other times it can be quiet at the start of a journey and then clatter like an old hackney cab by the end. One thing I've always noticed about the clatter is that if it is present and I'm stuck for a minute or so in stationary traffic, as I move off again the clatter is very pronouced and the move off can be really rough, almost as if the car hasn't got the power to pull away smoothly.
Thanks again.
Nearly new car running very badly - nick
According to my haynes jeep manual, you can check the knock sensor yourself. Connect a timing light according to the manufacturers instructions and start the engine. Have an assistant hit the engine block near the sensor (not too hard!) and watch the timing marks. The timing should retard if the system is working ok. If not, either the sensor or the wiring is faulty.
I've not done this, and I don't know how practical it would be on your car, access is pretty easy on the jeep.
Hope it helps.
Nearly new car running very badly - Idge
Hello all, me again. I've had the car running for a few weeks now on Optimax, basically to see if the knock sensor is working and will tell the car. It seems that when the car decides to run as it should, the engine is indeed a bit smoother than normal, and picks up better from lower revs. When the car is having an off-day, the ride is exactly the same as when the tank is full of normal 95-octane petrol. Apart from that, every time the car is started from cold when the weather is icy cold and frosty, the car runs fine. Started any other time, and its a lottery.
Is it possible for a knock sensor to work at times and not others, or do they just die? If a knock sensor didn't give a signal out, would the engine retard the ignition to prepare for lowest-grade petrol to be safe, hence my often useless preformance? Sorry I might be grasping at straws here, but because a bad ride is just of the same severity under 95 and 98 octane petrol, after the tips I've been given here, I'm thinking it could be a culprit.
Could anyone confirm where the knock sensor is found on this engine, (2001 Peugeot/Citroen 1.4TU)? The only one I can see it being is the one screwed in right at the front of the engine as you look at it (sorry for the bad description - not too sure how to describe it, its screwed into a semi-circular area in front of the main engine block as you look from the front) and as Ben said before, would the engine know if it was faulty?

Sorry for so many questions, thanks for reading.
Idge.
Nearly new car running very badly - Dave_TD
I can't help you on the location of the knock sensor, but when you *do* locate it, and if it is accessible, you could try unplugging the wire from the back of it, to see if your engine then has the problem *all* the time...
That would at least narrow things down a bit.

Dave.
Nearly new car running very badly - Andrew Moorey (Tune-Up)
Just a thought, maybe it is not an engine management or sensor problem, could it be a problem with the cat? I recently resolved a long standing problem on an escort which had intermittent loss of power and a horrible rattle which the owner put down to loose underbody trim. A piece of the monolith had broken out of the cat and would occasionally sit across the outlet from the cat causing the loss of power and engine noise.
Andrew




Happiness is a T70 at full chat!
Newish car (still) running badly cont... - Idge
Hello all again,
Some may remember my post from a few months ago about my 2001 Citroen Xsara (1.4 petrol, only 6500 miles!) which has had a tendency to run like a dog from more or less new, despite countless dealer attempts to solve it.

In a nutshell, the car can run absolutely fine on occasions, and then on others feel like its not firing on all cylinders. When like this, the car is gutless, feels \'rough\' and has a very noisy tone to it. Dealer has not noticed/not experienced the faults for a while now (when they did early on it led to the ECU, ignition coil and engine based sensors being replaced) but it is still doing it, and I feel the dealer has given up on me.
Over the past few days, I\'ve been trying different \'methods\' of starting the car. I\'d been telling the garage for ages that it is all in the starting of the car that decided how it would run, while they just kept looking at the engine sensor side of things. Usually, a turn of the key and an immediate \'strong\' start will let the car run well. Starting the car from warm often gives a \'weak\' ignition feel - the engine feels like it was turned over lamely (sorry about the descriptions!) and usually results in a clattery, gutless ride.
For some bizarre reason, I\'ve noticed that if I turn the key and let go of it when the engine turns over just like anyone else would, I often get the running problems. But if I turn the key and let go the absolute millisecond the engine catches (almost feels as if I\'ve let go of it before the engine has started), it runs so so much better. I\'ve got into the habit of doing this recently, and it does seem more than a fluke. However, starting the engine warm even like this, and the performance is lacking, but not as bad as it can be.
Anyway (is anyone still reading?!) could something like a faulty ignition module cause problems like this? I\'ve mentioned to people in the past that the ignition module has already been replaced, but on more investigation, it was the \'ignition coil module\' that was replaced instead. It seems that the warmer the car, the worse it runs, and all sensors have been ruled out. Incidently, the car will always run perfectly when the car is frosty, ie ice cold.
I can\'t find much information about an ignition module for a Xsara. The Hayes manual for the mark I Xsara (mine\'s a mark II, but they\'re very similar) doesn\'t even mention one, it says the \'ignition system is integrated with the fuel injection system to form a combined engine management system under the control of one ECU\'. I\'ve already had the ECU replaced, and as the problem seems to be temperature dependant, but all the temperature sensors check out, it couldn\'t be that could it?
Any ideas anyone?

Thanks again
Newish car (still) running badly cont... - splash1
Hi Dude, I have been reading up on what you've been saying.
I had a 206 Quicksilver a short while ago. it did a similar thing when hot.
When an engine runs hot it will have a tendency to pink, if the engine is running lean it will also pink. When it runs lean it will cause it to run hot therefore it will pink.(never ending spiral) I personally think you have a fueling problem, it's not getting enough! The timing can't retard enough to cope with the lack of fuel. When you switch the engine off, for a short while after it actually gets hotter (well some parts of it do) as there is no water moving around it!
You may have a fuel pump that's not delivering enough fuel or at least not at the correct pressure, or the presure regulator may not be regulating it correctly.
Ask your dealer if they can check these things out!!
I hope this helps
Nearly new car running very badly - Civic8
I wonder if they are possibly looking in wrong direction.
It may possibly be an oil feed problem as you mentioned clatter from top of engine.Ie. if it has hydraulic tappets it may be they are not getting the oil they need..sounds more mechanical than electrical
--
Steve
Nearly new car running very badly - kithmo
Optimax it.
Something like this happened to me - xsaradriver
Hi, I had a cit xsara 1.4x base model. Had headgasket cambelt coil pack changed when engine went after 60000 miles. For a few weeks car was ok then started sounding like an old taxi thought they had replaced my engine with a diesel. Car broke down and after a look see by a garage found out the camshaft pulley bolt was loose. Unfortunately the bolt had sheared got it replaced and flogged it. Wasn,t most reliable car i have had 6yrs old and needed £1400 worth of repairs glad to see back of it.