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peugeot 306 hdi dt (99) - fuel problem, starting and running - sickofit

help, I"m at my wits end. About one month ago on a cold morning, i started my car and left it to warm up as usual. when returning to it ten mins later, i found it to have stalled. Since then the car has given me nothing but trouble. sometimes it starts, sometimes it doesn"t. sometimes it stalls when braking coming up to roundabouts and when stationry or idlling, sometimes its fine. sometimes it kangaroos everywhere and sounds like its running on three cylinders. It seems worst when its wet or damp. Now it keeps going into limp mode and wont go above 2300rpm. If i disconnect the battery and leave it for a period of time say 24hrs, it seems to reset itself and run as normal and like its old self. then 30mins into the journey or the next time i start it any of the above problems might surface. To date i"ve tried changing the fuel filter, changed the lifter pump in the tank, cracked my injector pipes to see if there working, they are. checked the timing, all good, plugged it into a computer, the reading came back that " the fuel pump relay was malfunctioning". I"ve changed this (located behing the ecu) and still no joy. I"ve also checked the wiring for brakes or wear and tear. Where i have found anything, I"ve securally taped and joined the wires. I"ve read on quite a few forums that this seems to be a reacuring problem with the hdi, but i cant find anyone who has actually been able to fix it. What do you suggest?

peugeot 306 hdi dt (99) - fuel problem, starting and running - Peter.N.

The only thing I can thank of that would be remotly affected by damp is the MAF sensor. I would suggest you try here: http://www.frenchcarforum.co.uk/forum/viewforum.php?f=4

peugeot 306 hdi dt (99) - fuel problem, starting and running - vmturbo

Been there done that with intermittent power loss, typically for about a second on a five mile drive. If the accelerator was left alone (foot off) during the "hiccup" the power would return. The impression given was that fuel starvation was occuring - it probably was but not in the way that one might expect! Computers all work in the same way of course and RUBBISH IN = RUBBISH OUT so for a while the Throttle Position Sensor became the chief suspect. Eventually it was noticed that "pedalling" the accelerator during a "hiccup" did make a slight change but how could the potentiometer track be intermittent in all positions?

Next the High Pressure Pump became suspect as perhaps it was worn and not making enough pressure? I had similar with a petrol powered Audi 100 and if there is insufficient pressure in the fuel injection system the injectors won't spray - SIMPLE! (Long story though but four or five previous owners and their garages were all beaten by the beast) Now those HDi High Pressure Pumps cost MORE than an old 306 is worth so one might have a problem. Some places ask about £700 for such a pump although £450 to £500 is now the ball-park figure for a rebuilt and guaranteed pump. This is still a lot of money and of course it is a cam-belt job. A quart of two-stroke oil was added to the tank to see whether the extra oiliness would change anything but no great change occurred although the car did seem to go slightly better.

Remembering that the VW Audi 1.9 common rail turbo diesel can have injector wiring problems with vibration fracturing the conductors inside the plastic, caused me to look at the wiring to see whether mice had gnawed it etc. Nothing was obvious at first although I could tell that someone had been messing with the injector wiring looms as the way that they had been taped-up was not OEM.

It was then decided that the ECU connectors needed to be unplugged and examined. Although the best light of the day was now fading it was still obvious that all was not well. Some of the ECU pins were tarnished and one or two had verdigris growing on them. VOILA! The problem was how to clean them especially as this type of connector is only rated for a few dozen matings. "Rocket" maintenance fluid was sprayed on both male and female contacts and the connectors were then plugged back together (often just a "re-seat" will cure bad connections) I was lucky as on my ECU the pins had not broken or corroded away which is a problem that some people have.

After this doctoring the results were like having a new car as it would now take pedal-to-the-metal whilst going uphill. No more "hiccups" or power loss which was a real boon. I actually know someone who squandered £3,500 on his VW Caddy at a Main Dealer and there was NO WAY that I was going to go down that route. What worked for me may not work for you but just remember to use the "Softly softly catch the monkey" approach. Rushing in with OBD diagnostics will be no use at all if there are corroded pins everywhere. Good luck!

peugeot 306 hdi dt (99) - fuel problem, starting and running - Gibbo_Wirral

Although the OPs issue is probably long sorted (the thread is dated 2011) I've found on three occasions that this problem has been down to the in-tank pump, either the strainer filter being blocked or just sticking. A strong tap on the top of the pump usually sorts it. But this has been on cars made before 1998 and / or done over 150,000 miles.