Volkswagen Passat - loseing coolant - mickeybo

eng code awx on checking for leaks using pressure gauge no apparent leaks was found even though pressure was falling back on gauge
we did discover diesel in coolant header tank can anyone please shed some light on this as to why diesel found it's way into header tank
Best Regards Mickeybo

Edited by SteveMegson on 30/07/2010 at 13:52

Volkswagen Passat - loseing coolant - Peter.N.

The only possible reason I can think of is if it has a fuel heater, the old Citroen diesels did and they used to leak for a pastime, but it usually let air in rather than diesel out, Its the only place I can think of where fuel and water meet.

Volkswagen Passat - loseing coolant - Collos25

Its mixing in the head more than likely the head gasget has gone between a waterway and the cylinder hence your diesel oil in the water and your fluid loss any competent mechanic should be able to tell.

Volkswagen Passat - loseing coolant - 659FBE

Be very careful how you get this problem diagnosed. There were some critical (to this problem) changes made to the PD fuel system insofar as the early versions had a fuel/coolant heat exchanger. This was fitted to keep return fuel temperatures within acceptable limits. A failure here could cause your problem.

Later versions deleted this and used an electric lift pump in the tank to recirculate large volumes of fuel back to the tank and also incorporated a thermostatic valve in the plastic "T" attached to the fuel filter canninster. This valve determines the recirculation path and thus regulates fuel temperature.

So, be aware that this is a sophisticated engine and don't jump to conclusions. There is no free fuel at the head/block interface as the flow and return ducts for the unit injectors are drilled separately in the head, higher up.

If the contamination turns out to be lubricating rather than fuel oil, the oil cooler is a favourite failure point on all of these engines.

Check the engine build standard and be absolutely sure of the nature of the contamination before you tear the engine apart. Head gasket failures are not that frequent on 1.9 litre PDs.

659.

Volkswagen Passat - loseing coolant - Peter D

I'm with 659FBE on this one, particularly as you have not mentioned overpressurised coolant pipes or blowing out of the expansion pipe. Check there is not coolant in the bottom of the fuel filter indication the Feul heat exchanger has become porous. Regards Peter