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C`Rail misfueling Engineers solutions? - oilrag
Question,
What is a global solution to common rail diesels being misfueled? (With emphasis to elegant mechanical/electrical engineering rather than ( for example) a triangular *cat flap* on the filler neck and matching pump, oh, and with just a nod to occam`s razor :)

Some suggested parameters
It needs to work anywhere, not just a UK solution, so its ok at that rural garage in France and over the EU borders.
Its a good engineering solution before cost cutting is considered.
Misfueling costs to be limited to a tank drain exactly the same as if an old type engine was completely filled with the wrong fuel.
( Therefore completely removing the common rail issue and restoring the status quo)

My thoughts on the subject
Minimum expense all round would be some sort of filler neck device, but how would it work in Istanbul for example?
Someone is going to cross a border and find the diesel pump won`t fit.
An onboard car solution then,not filling station related? An initial thought was a sensor in the tank that picked up on the petrol and shut the car down, pump stops running when the filler flap is opened and car is totally dead the until tank is drained?

The car manufacturers
You would have thought that as they have the knowledge and engineers to develop the complex systems on modern cars, that a solution would be relatively easy. But is cost an inhibiting factor? or is it really not wanting to add anything to the cars that highlights the potential weakness of common rail when run on petrol?

I`m just a simple home DIY mechanic and have no technical solutions regarding this issue, but thought it may make an interesting topic for some of us to learn from engineers on the forum.
Regards
C`Rail misfueling Engineers solutions? - jc2
Such a device will become standard on Ford diesels starting with the new Land -Rovers.
C`Rail misfueling Engineers solutions? - DP
I thought about something working on a similar principle to the transponder immobilisers on cars. You buy a cheap stick on petrol or diesel "chip" like you have in a modern car immobiliser key, which you stick inside the filler flap or within x cm of the filler cap somewhere. A corresponding sensor on the pump nozzle looks for the presence of a chip for the right type of fuel, and if the fuel type on the chip doesn't match the type selected on the pump, the pump shuts off.

You could even set the logic on the pump to allow fuel to be dispensed if it finds no chip at all, to prevent those who have damaged / missing chips from being unable to fill up.

The system would also be unaffected by older pumps in rural France. The system would only come into place if both parts of it (car and pump) were present.

Cheers
DP
C`Rail misfueling Engineers solutions? - Ravenger
I thought about something working on a similar principle to the
transponder immobilisers on cars.


I too had thought about something like this. With all the fuss about RFID chips and privacy these days, that would be a use I'd approve of. Put a short-range RFID chip with the fuel-type encoded on the filler flap or just inside the recess behind it. Then a detector in the pump handle queries the RFID chip and refuses to pump fuel if it's the incorrect type.

I must admit, I'm pretty paranoid about putting in the wrong fuel, I often find myself double checking the pump before filling up. I don't let anyone else (even my wife) fuel my car, just to be on the safe side.
C`Rail misfueling Engineers solutions? - Red Baron
The device would need to be located in the tank as, I believe, the fuel lines are too tight a space. A sensor in the tank would prevent even start-up. A sensor in the fuel line may get you a mile or two down the road which could be dangerous when the engine then cuts out.

The sensor could differentiate between the viscosity of the two types of fuel.

A sensor that is based on electrical characteristics would be fallible due to the contamination that can be found in tanks and in fuels.
C`Rail misfueling Engineers solutions? - Red Baron
A system that is dependent, in part, on the filling station pump would not be practical on a UK-wide, let alone on a Europe-wide basis.
C`Rail misfueling Engineers solutions? - craig-pd130
Isn't user education cheaper? The filler caps on my wife's Punto (petrol) and my Passat (diesel) are both black.

Why not have all petrol cars with a green cap, and all diesel cars with a different, prominent colour, with the words DIESEL all over it?
C`Rail misfueling Engineers solutions? - Red Baron
Wouldn't work. Some people are beyond education. Whilst that may be their problem, that is not the objective of the original post.
C`Rail misfueling Engineers solutions? - daveyjp
Bring back attended stations then we have someone to sue!!!
C`Rail misfueling Engineers solutions? - jc2
The Ford device is simple,mechanical and requires no electrical,electronic or any other input other than putting the nozzle(even rural French) in the filler.
C`Rail misfueling Engineers solutions? - quizman
All this "rural French pumps" puzzles me a bit. It is very difficult to find fuel stations in France, especially in the country. It is much easier to find fuel in England.

A few years ago when filling my ZX diesel in France, a voice came out of the pump. It startled me at first, but I found out that it was a warning that the pump was diesel. This seems a good idea, why not try it here? In English by the way.
C`Rail misfueling Engineers solutions? - David Horn
Wouldn't work. Some people are beyond education. Whilst that
may be their problem, that is not the objective of the
original post.


So, in that case, the only people they're hurting are themselves, so who cares?
C`Rail misfueling Engineers solutions? - Bill Payer
So, in that case, the only people they're hurting are themselves, so who cares?

Anybody who might to buy a secondhand diesel? You've no way of knowing if it's ever been misfueled, and huge bills could lie a short distance down the road.

And I do *hate* the clever-dick attitude of some people - haven't they ever made a mistake?
C`Rail misfueling Engineers solutions? - David Horn
>> So, in that case, the only people they're hurting are
themselves, so who cares?
>>
Anybody who might to buy a secondhand diesel? You've no
way of knowing if it's ever been misfueled, and huge bills
could lie a short distance down the road.
And I do *hate* the clever-dick attitude of some people -
haven't they ever made a mistake?


Many, but not on this dozy level!
C`Rail misfueling Engineers solutions? - Group B
The device would need to be located in the tank as,
I believe, the fuel lines are too tight a space.
A sensor in the tank would prevent even start-up.


IMO you need to prevent any fuel being dispensed. If you have cars immovable on the forecourt requiring recovery then you have only solved half of the problem. ;o)
A sensor such as DP describes could go next to the filler neck, not in it, and if located above the filler neck would be less susceptible to fuel contamination.

Does anyone know the details of the solution Ford have come up with, that they are fitting to cars next year?
C`Rail misfueling Engineers solutions? - cheddar
I have read that the Ford system features a filler neck aperture that only opens when a larger nozzle is offered up to it and will not open when a narrower u/l nozzle is applied, I assume it needs even pressure around it's diameter from diesel size nozzles to open and the a narrower nozzle will not be able to apply such pressure evenly.
C`Rail misfueling Engineers solutions? - LeePower
I find reading the pump before I pick it up works wonders then some bolt on or electronic piece of rubbish.

Also the fact all the diesels ive ever driven / family has owned have all had DIESEL in big letters around the filler neck.

I still cant understand how people manage to put the wrong fuel in.
C`Rail misfueling Engineers solutions? - DP
I still cant understand how people manage to put the wrong fuel in.


I have to say I agree. We have one diesel and one petrol car in the family both of which get driven by SWMBO and me, and neither of us have come close to doing it yet.

But people do it, and it would be nice to have something to protect the poor mug who buys a secondhand CR diesel.

Cheers
DP

C`Rail misfueling Engineers solutions? - jag
if ford are to have a foolproof misfuelling system what exscuse are they going to have for their diesel injection systems failures? jag.
C`Rail misfueling Engineers solutions? - oilrag
Regarding my original post

The thought *behind* my original post was thinking of how to save common rail, ( globally)
So even one misfueling of one car (from a certain date) when the tech solution was implimented `could not` happen.

All used common rails being totally safe wherever bought or used across the EU and beyond, from a certain date of manufacture.
The risk of cars being shut down on forecourts by a sensor detecting petrol (for example) being better than a flap and nozzle fix that lets cars through in
exotic places, or circumstances. *The used value of common rail cars being paramount* over a tank drain.

DP says it really, "But people do it, and it would be nice to have something to protect the poor mug who buys a secondhand CR diesel."

IMHO, If a few cars still misfuel and get into the used car pool its no good,

Hope you don`t all groan :) but heres the link again and another poor sap has a £3,000 bill since I last looked (the Hilux)

...... Regards

www.simong.org/index.php?p=902


C`Rail misfueling Engineers solutions? - oilrag
"If a few cars still misfuel and get into the used car pool its no good,"

I put that rather badly, I mean if one car gets petrol * into the injection pump* its no good.
C`Rail misfueling Engineers solutions? - jase1
I've just resolved, as a used buyer, never to buy a CR diesel. More trouble than they're worth.

The (actually fairly marginal unless you're doing 20K a year) savings do not warrant the minefield that meets you when buying one of these. And if the problem is a misfuel, no amount of third-party warranties are going to help the situation.

Japanese, petrol, small displacement, few toys. Nothing else seems to make much sense any more.
C`Rail misfueling Engineers solutions? - ForumNeedsModerating
Designing pump layout on service station forecourts might help. How often do you
have those 3-4 umps on the same umpp island - maybe putting all petrol/diesel on the same
aisle or different sides would help, with big overhead 'Diesel >>' & 'Petrol >>' lane
inidcators overhead.
C`Rail misfueling Engineers solutions? - Lud
The drivers of vehicles should know what fuel is required, be able to read, and be awake and more or less sober when they refuel.

If those conditions are all present, misfuelling will be unlikely except as the result of malice.
C`Rail misfueling Engineers solutions? - Bromptonaut
Sober awake etc can all tick true, but fuelling a car is a routine operation and susceptible to being done on auto pilot. Add in a bit of distraction or a worry and its easy however aware you are.

I've driven diesels since 1993 and never missfuelled but for the grace of God. November 2006, latish journey home from North Wales after a bonfire party, stopped on the A5 for fuel. Got as far as having the petrol nozzle in the filler pipe of SWMBO's 1.9D Berlingo. Only a final lookover saved me.

On reflection I was distracted by SWMBO being unwell, kids squabbling and my having bumped parking at bonfire party overlaid with planning the following week's work (big conference, definitely my balls on the block if it went belly up).

You've either done it already or you might in the future.
C`Rail misfueling Engineers solutions? - Lud
You've either done it already or you might in the future.


Sobering words Bromptonaut and true I'm sure.

I've never done that, but I've done lots of things that might be thought just as stupid.
C`Rail misfueling Engineers solutions? - Hamsafar
Yes Woodbines, it used to be like that I think.
I hope there is no solution that introduces another point of failure and expense such as an in-tank shut-off valve, or RFID verification.
Simple Euro-Norm standard symbols and colour coding would suffice, such as that which you see on the faucets where the tanker driver delivers, you don't see his faucets and valves with such silly labelling as BP Ultimate. He has clear colour-coded plastic plaques and tags, with three peices of info. COLOUR, NAME, SYMBOLS
C`Rail misfueling Engineers solutions? - kithmo
Designing pump layout on service station forecourts might help.
How often do you
have those 3-4 umps on the same umpp island -
maybe putting all petrol/diesel on the same
aisle or different sides would help, with big overhead 'Diesel
>>' & 'Petrol >>' lane
inidcators overhead.

Nah, the misfuellers would just go to the wrong island/aisle.
I think a header tank in the fuel system, with a sensor in might be an option. When it senses petrol, it could set the car alarm off or send out a "WRONG FUEL-bleep-WRONG FUEL-bleep etc..." message in a booming voice, so that everybody can see what a plonker one is.
C`Rail misfueling Engineers solutions? - Manatee
Like this you mean? Perhaps I didn't invent it then :-(

www.honestjohn.co.uk/forum/post/index.htm?v=e&t=46...4

I wonder how many people have said they can't comprehend how anyone can misfuel and then done it themselves? I wouldn't dare to be so smug !
C`Rail misfueling Engineers solutions? - IanJohnson
I will continue to rely on my brain as I do when approaching junctions and traffic lights. And yes we have petrol and diesel cars!

Why do we consider devices to prevent mis-fueling more important (that is what is being discussed) than devices to prevent passing red lights - far more common around here, and far more dangerous!
C`Rail misfueling Engineers solutions? - oilrag
"Why do we consider devices to prevent mis-fueling more important (that is what is being discussed) than devices to prevent passing red lights - far more common around here, and far more dangerous!"

Hello Ian, I am the OP to this thread. Sure, start a thread about that if you like. But I put considerable effort effort into writing a detailed start to this thread about common rail and tech fueling solutions. Surely nothing wrong with that ?

With respect, why don`t you do the same?


C`Rail misfueling Engineers solutions? - IanJohnson
You come up against the problem of changing the installed base - and that is not going to happen when the worst thing is that it costs a few quid when we do it wrong.

My point is that should we not put effort into gadgets that are going to reduce accidents/injuries before we put it into reducing cost.
C`Rail misfueling Engineers solutions? - cheddar
A mechanical system that does not allow the smaller u/l nozzles to access the diesel filler neck would be much better that RFID chips etc because the latter would require modification to all pumps and until universally adopted would not be fool proof.
C`Rail misfueling Engineers solutions? - jc2
Exactly-"FORD".
C`Rail misfueling Engineers solutions? - Brian Tryzers
> A mechanical system that does not allow the smaller u/l nozzles to access the diesel filler neck would be much better that RFID chips etc because the latter would require modification to all pumps and until universally adopted would not be fool proof.

Maybe not but an RFID-based system could work pretty well and be very easy to implement. The tag for the nozzle grip would cost pennies and could just be held on with a sticky pad, so fitted by an unskilled person in seconds. All it would have to do is to identify the contents of the pump. The oil companies and/or car makers could then sell a little receptor unit, powered by a 3V lithium battery that would last for years, to read the tag and flash a green LED if the fuel is as expected or a red one - and perhaps a beeper - if not. The receptor could fit inside the fuel flap; new cars could have it built in and drivers of older ones could simply buy one programmed to expect the right type of fuel.
It won't be universal for a while, of course, but it won't stop anyone without one - or at an untagged pump, or where the system has failed - from filling up as they do now, and it should still save all but the very dopiest of customers from an expensive mistake. My worry about a mechanical lockout is that if it failed, it might prevent the driver from filling up at all.

Or you could get the oil companies to print DIESEL on pumps and car makers to put DIESEL inside fuel flaps...or has that been tried already? ;-)
C`Rail misfueling Engineers solutions? - cheddar
>> would cost pennies and could just be held on with
a sticky pad, so fitted by an unskilled person in seconds.
All it would have to do is to identify the
contents of the pump. >>


And if the u/s person fits it to the wrong pump?

Or if the stick pad fails and the chip falls off?
C`Rail misfueling Engineers solutions? - Brian Tryzers
And if the u/s person fits it to the wrong pump?


The motorist has a case against the garage for mislabelling.
Or if the stick pad fails and the chip falls off?


No-one is any worse off than they are today. You could design the tag into a collar to clip round the pump handle instead and colour-code it so that even a Person From Coventry (anyone who's visited Twycross Zoo will know what I mean - the type that sets the chimps looking at each other and saying "They keep US in cages!") could fit it to the right pump.
C`Rail misfueling Engineers solutions? - cheddar
Better if the filler neck simply wont accept the wrong nozzle.
C`Rail misfueling Engineers solutions? - Micky
">C`Rail misfueling Engineers solutions?<" The engineer's solution is: Don't put the wrong fuel in.The solution-to-prevent-dimbos-putting-the-wrong-fuel-in is: Pay for somebody else to undertake the highly technical task of refueling your vehicle. Dimbos. When buying a pre-used TDCi, buy from a trader and get a written statement to confirm that the car has never been re-fueled by a dimbo who put petrol in. Otherwise, run away ...... unless the price is worth the risk. Of course, my manifesto pledge to remove dimbos from the road will solve these problems. Inability to simultaneously double declutch, adjust the timing and tinker with the mixture will lead to removal of the licence. No more dimbos on the road = no more misfueling. It defies belief. I sit a my breakfast table, I can choose the bacon and eggs, or I could eat the tea cosy. Difficult one that. One is the correct fuel for me, the other isn't. It's simple. perhaps the real answer is to ban diseases from the Queen's highway. That would make it easier for the dimbos. Anyone who selects the wrong fuel shouldn't be allowed out of the house unaccompanied. It's frightening to consider that I have to share the highway with such idiots. Fortunately, a decent power/weight ratio and an extended rev range ensures that I can escape the clutches of the idiots. Who needs paragraphs?
C`Rail misfueling Engineers solutions? - cheddar
I can choose the bacon and
eggs, or I could eat the tea cosy. Difficult one that.
One is the correct fuel for me, the other isn't. >>


Eureka! That's the answer electro-neuro taste buds in the filler neck, as soon as the nozzle is inserted the car tastes what it is being offered and rejects the wrong stuff, trouble is it could get a liking for the wrong stuff and accept what is bad for it, rather like Micky and his baconandeggs when surely a nice bowl of musili with skimmed and a glass of OJ would be the human equivilent of BP Ultimate. ;-)
C`Rail misfueling Engineers solutions? - Red Baron
Clever nozzles do not prevent mis-fuelling if the wrong fuel is in the underground tank. It does happen. It is churlish to say "Oh, just sue the fuel station", as the damage has been done.

Whatever is done at the pumps, a system that prevents the car from starting if the wrong fuel is in the cars tank. Remember, fuel can also be dispensed from jerry cans and the like. Would you fit these with a special nozzle too. Again, it is no good suggesting that the 'dimbo' doing the misfueling has only themselves to blame. Innumerate posts about the poor person who buys such a car second hand has no idea.

I think that the only way to prevent engine damage from the wrong fuel going through the engine is to test the fuel in the tank of the car. Perhaps this can be done using the different viscosity or opacity of the fuels.