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Vauxhall Corsa C - Piston slap/knocking after engine has warmed up - Josh Brice
Hi all,

Over the last month or so I’ve noticed that my Corsa C has developed a slight slapping/knocking noise after it’s got up to temperature, more so when accelerating . These cars do suffer with this sound on startup and mine is no exception however now it doesn’t disappear when the car warms up. It tends to get noticeably worse in corners or climbing up any sort of gradient. On a flat straight it sounds fine. Oil was done 5 months ago and the car has just ticked over into 70,000. Timing chain or tensioner related possibly? Cheers
Vauxhall Corsa C - Piston slap/knocking after engine has warmed up - hardway

Notorious in the trade for oil faults,

basically a lack of oil/filter changes.

Resulting in worn/stretched timing chain/tensioner but also oil starvation to the crankshaft.

Which from the sound of it is your problem,

Big end knock from a worn out bearing.

usually means engine is scrap metal.

Vauxhall Corsa C - Piston slap/knocking after engine has warmed up - Big John

Sounds like you have two issues and I hope I'm proved wrong.

The main issue with these engine is the cam chain/tensioner wearing - you hear lods of them rattling away. - this would need sorting before it gives way/jumps and the rattling chain can release little bits of metal into the oil which could eventually damage other parts of the engine - I think this possibly has happened here.

As the big end bearings (and possibly main bearings) start to wear badly (oil contamination as above, overheating, thrashing, lack of oil changes) then oil pressure will be lost with oil leaking and dropping back to the sump and eventually a knocking noise appears especially when the oil is thinner (aka warm) and extra engine load displaces the oil giving near metal to metal contact (knocking). This then creates overheating of the bearings and more rapid wear.

Sadly I've experienced big end failure twice in my motoring career when young and skint! Once was with a 2.0 Ford Capri which was suffering gradual cam shaft failure due to a common oil spray bar issue (probably not helped by infrequent servicing - I've learnt since!) - eventually a big end bearing (possibly more than one) went big time. Another time was when a Datsun100A badly overheated (blocked rad & v hot day) which cream crackered the oil. Same symptoms as you - just about OK when cold and on the flat driving gently but when warmed up under load - what a noise.

How about finding a second hand engine to fit as a replacement?

Edited by Big John on 28/10/2018 at 22:17

Vauxhall Corsa C - Piston slap/knocking after engine has warmed up - Andrew-T

Can understand the noise increasing when climbing, but why on cornering - unless CV joints or drive shafts are wearing too?

Vauxhall Corsa C - Piston slap/knocking after engine has warmed up - madf

Can understand the noise increasing when climbing, but why on cornering - unless CV joints or drive shafts are wearing too?

If the oil pump is knackered as well, and the oil level is low.. difficulty in sucking up non existent oil...drop in oil pressure = noise