What is life like with your car? Let us know and win £500 in John Lewis vouchers | No thanks
Ford Focus - Intermittent judder / injector problem - Jamesey

I have searched the web extensively and found bits of useful info but not managed to put them together into an answer to my problem. Car is Focus 1.8 TDCi 2008 with 135k miles.

Background: From a while back, occasional 'glitching' like a little jolt, while driving at steady speed for some time. On a few occasions, 'Engine malfunction' warning and power lost (limp mode?). Restarting engine in a few minutes fixed it, happy days.

On a recent longer journey, after 30 miles had first 'failure', stopped car, restarted ok, then about 20 miles later failed again, then increasingly frequent until eventually wouldn't start properly - in limp mode (1500 rpm with foot on floor) and irregular/lumpy tickover. Breakdown man diagnoses faulty injector with machine. I could hear one of the injectors making a ticking / pinking sound so accept this diagnosis. BTW the problems developed while I was running quite low on fuel, but after filling up (at JET) it seemed to get even worse, before breaking down.

Ford garage diagnosed same - one faulty injector, replaced the injector (and fuel filter), but then told me a second inject has also gone immediately. This can't be co-incidence, so what I want to know is has another injector really gone, if yes is something else causing them to break, or it hasn't really gone, and something else is causing the apparent fail. And if a 2nd one has gone, is it "their fault"?

Ford Focus - Intermittent judder / injector problem - Jamesey

Just to add some more info, it goes straight to 'limp mode' when starting, and the fault codes now are:

P1201 - Cylinder no.1 Injector Circuit Open/Shorted

P0087 - Fuel Rail/System Pressure - Too Low

This is after replacement of the fuel filter and injector number 2. I have sent the removed injector away for testing as I'm interested to know what was actually wrong with it.

Ford Focus - Intermittent judder / injector problem - Jamesey

Quick follow up, Injector 1 was just general actuator failure - worn out over time, common failure type apparently. Injector 2 not sure but mechanic indicated similarly. Car running ok so far with the 2 new injectors. One was £600 at main dealer, other was £400 at Cambs Injector Services in Comberton. I know which I'll be going back to if needed...