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2006 VW Mk5 Golf Plus 1.9 TDI - Clutch Judder and White Smoke - challenger54

I have recently bought the above vehicle with 60k on the clock.

Hot or cold the clutch judders I understand that this may be the flywheel at fault.If anyone has had a similar problem and they have changed the flywheel did this cure the issue?

Also when accelerating there is what I would consider an excessive ammount of white smoke being churned out of the exhaust. I have owned many diesils in the past and not had this issue.Has anyone had a similar problem and changed the EGR valve- has that resolved the issue? The end of the tailpipe is covered in soot!

The vehicle passed an MOT less than 200 miles ago.

I intend to avoid VW dealers.Can anyone recommend a VW specialist in North Devon?

CGH

2006 VW Mk5 Golf Plus 1.9 TDI - Clutch Judder and White Smoke - Big John

By any chance is it overfilled with oil?

If overfilled :-

1) Clutch judder due to oil blowing past oil seals and contaminating the clutch plate

2) Will burn off excessive oil as smoke....

Probably not, but worth checking just in case

Edited by Big John on 07/07/2013 at 21:51

2006 VW Mk5 Golf Plus 1.9 TDI - Clutch Judder and White Smoke - Big John

White smoke could be "burning" coolant though..

2006 VW Mk5 Golf Plus 1.9 TDI - Clutch Judder and White Smoke - dieselnut

It could also be that the turbo seal is leaking on the exhaust side. Check your oil level carefully & see if any is being lost, although it doesn't take much oil to cause a lot of smoke.

Faulty EGR should give rise to black smoke.

2006 VW Mk5 Golf Plus 1.9 TDI - Clutch Judder and White Smoke - BenG

White smoke could also be caused by unburned fuel. If it happens just after cold starting then I'd suspect the glow plugs.

If it happens when the engine is warm then perhaps an injector isn't working properly, so fuel isn't being atomised efficiently enough to burn fully? You could try some injector cleaner.

However, as others have pointed out white smoke could also be caused by coolant entering the combustion chambers (head gasket failure). In that case, check for loss of coolant.

If oil was burning (overfilled oil, or leaking turbo bearing) then smoke should be blue? Check for oil level dropping (& carry some spare, PD-specific, oil in case).

You state the exhaust is covered in soot. This would not be caused by excessive white smoke. Some blackening of the tailpipe is normal for a diesel, but if the back of the car is getting blackened around the exhaust I'd suspect excessive black smoke so either over-fuelling, EGR malfunction or perhaps a boost leak (leaking pressure pipework).

2006 VW Mk5 Golf Plus 1.9 TDI - Clutch Judder and White Smoke - BenG

P.S. My car (Seat Leon with 1.9 TDI engine) has leaky valve stem seals or injector seals and puffs out oil smoke on cold starts. From behind the wheel it's quite hard to tell if the smoke is light blue or white.

If you can confirm the colour of your smoke (maybe get a friend to follow you in their car and have a look) it might help the diagnosis.

2006 VW Mk5 Golf Plus 1.9 TDI - Clutch Judder and White Smoke - handson

1) Clutch judder due to oil blowing past oil seals and contaminating the clutch plate

how could a clutch plate get oil blown past oil seals? crankshaft oil seal if leaky only contaminates small area inside nowhere near cluth plate.

oil seals on valves only let oil into engine cylinder ..

ever worked on an engine or just reading internet posts?

Edited by handson on 03/08/2013 at 20:18