That doesn't seem right to me. Could you have a sticky piston, caliper or slider?
Thats where my money goes, fetch all the pads out again and operate the piston(s) in and out several times until they free moving, if tight/sticking it is permissable to gently lift the rubber dust cover and feed some of the correct red brake grease onto the piston itself whilst it's pushed out, a thin cotton bud is ideal for this, just a light smear will suffice, also make sure the sliders, probably pins, are free so the caliper can move freely as wear takes place, again the correct grease is fine for lubing sliders....note if the piston itself is rusting inside the dust cover then a recon caliper might be on the cards.
That pad that needed hammering in has to come out and it has to be reasonably easy to slide into place, if the pad rests on a stainless spring fitting (those little sprung clips between caliper and steel part of pad) what can happen is the caliper itself corrodes slightly so gunge gets under the spring fitting, the answer is to remove those clips, they usually prise off, then scrape and wire brush the caliper and the clips to get rid of the crud and refit, again a slight wipe of brake grease will help here...and hopefully then the pad will slide in nicely, it must be a snug but not tight fit in place.
Sometimes aftermarket pads can be tight even if everything is clean, and you might need to scrape the paint off the edges of the pad metal, but usually its simply a build up of salty corrosion crud that causes these issues.
Note, its remote but possible the wrong pads have been put in, either end, so maybe make a note of the part numbers and dimensions whilst you have them out and double check online, this was always a particular issue with French cars at one time and i always took the old ones as patterns because there could be several possibles, most cars there will be more than one possible pad unless you own something like a mk1 Aygo where i've only ever seen one type available.
Edited by gordonbennet on 19/08/2019 at 13:32
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