Thanks for all the comments
Tyre pressures are consistent, the first thing I checked!
I dont' think the old aligment could have been that far out... less tyre in contact with the road...as they hadn't worn too unevenly and the fuel consumption had been the same since the car was new. I know that as I do the same journey every day.
Probably could have got another 3-4000 out of the fronts, but there wasn't that much left on them, so had the lot changed.
Suspect next step will be to get another garage to check
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