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EGR Valve failure on C-MAX
After 37,000 miles, mostly motorway, ENGINE SYSTEM FAILURE warning was displayed accompanied with a loss of engine power.
Recycling the ignition temporarily cleared the fault and restored the power. A visit to the Ford Main dealer cost me nearly £500 for a diagnostic (£200) and a new EGR Valve. Now, after a further 19000 miles, the same symptoms have occurred.
Not wishing to pay £200 for the diagnosis, I had already bought an OBDII reader. It confirmed EGR problems. I removed the valve myself hoping to clean it out and save myself £500. On dismantling the valve I found that the two roller bearing races in the operating mechanism had completely disintegrated. Should a new EGR valve last longer than 19,000 miles?
Recycling the ignition temporarily cleared the fault and restored the power. A visit to the Ford Main dealer cost me nearly £500 for a diagnostic (£200) and a new EGR Valve. Now, after a further 19000 miles, the same symptoms have occurred.
Not wishing to pay £200 for the diagnosis, I had already bought an OBDII reader. It confirmed EGR problems. I removed the valve myself hoping to clean it out and save myself £500. On dismantling the valve I found that the two roller bearing races in the operating mechanism had completely disintegrated. Should a new EGR valve last longer than 19,000 miles?
Asked on 20 June 2011 by Tony King
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In theory, yes. But it depends how old the EGR valve is. Less than 2 years I think you have a case.
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