Per turboed

I now own my third BMW, a 525TD 2002 E39. Lovely car, the nicest I have owned and bought nine months ago at 38,000 miles, I am the second owner. I initially had a Full BMW service carried out and have enjoyed 12,000 trouble-free miles. Unfortunately, the turbo started whistling and power delivery was interrupted. Vines of Redhill looked at it and advised that it had deteriorated during the day with them after having been left idling and was no longer fit to drive. Cost: £1,700 inc. VAT. I was fairly fed up, obviously. However, after asking the next day if they would look at the service record, the good news was that the new turbo was provided free by BMW, so that the fitting was £350. A result. I am used to heavy and agricultural vehicles, so know how to look after turbos, but of course there is no way of knowing how it was driven and treated before I bought it.

Asked on 5 September 2009 by

Answered by Honest John
The life of turbos depends on turbo bearing lubrication. If a non water-cooled turbo gets red hot, which it can do on a motorway, on a long ascent, or while towing, then it must be left to idle for a few minutes before switching off so oil continues to circulate through the
bearing, lubricating it and cooling it. A few miles driving relatively
slowly at the end of a journey, for example through a town, does the same job. Switch off a red hot turbo and the oil in the bearing carbonises while the vanes continue to spool down so the turbo is spinning on its bearing with no lubrication. This most commonly happens when stopping for fuel at a motorway service station. If the turbo bearing oil seals fail on a diesel engine this can result in sump oil being sucked up through the turbo and the engine running uncontrollably on its sump oil. It can also fill the intercooler with oil. A common mistake is to replace a turbo because of oil seal failure and not either clean out or replace the intercooler, after which the replacement turbo will have a very short life.
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