"If you don't unroll it the current draw of a heater will turn it into a melted smoking mess!"
Yes, that's axiomatic. There are sometimes two current ratings given for the reel, one with the cable IN and one with the cable OUT.
"This is the exact problem I have, maybe because the Berlingo is all glass. I can't find any leaks"
You don't have to have leaks, it's down to the relative humidity of the air in the car and the temperature of the glass. When you breathe it adds moisture to the air and raises the relative humidity. Dependant on the dew point of the air the moisture may condense on the nearest cold surface. At about 5 deg.C the normal rules of the dew point break down and the moisture condenses anyway.
I was once giving a lift to a workmate who has poor circulation and he kept playing with the heater controls to try to keep his feet warm..He set the air controls to recirculation and the humidity in the car built up. When we came over the brow of a hill into the full arctic blast of air the windsceen misted up instantly. I had to stop the car ands open all of the windows. It was a dangerous situation because it was 10 o'clock at night on an A road.
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