In simple terms, you add methanol to the vegetable oil and heat the two together in the presence of potassium hydroxide. This is the process of transesterification.
Vegetable oil+methanol +(base catayst) = glycerol+methyl esters
The methyl esters are the wanted 'biodiesel'. They sit on top of the by product glycerols which are tapped off.
The resulting fuel is more 'diesel like' than vegetable oil, but it still isn't diesel. There are two main problems with b100 (100% biodiesel):
- It is very viscous when cold-and hence does not flow well and can damage high pressure fuel pumps. The boiling range of biodiesel is higher than diesel so post injections used for DPF regens tend to end up on your cylinder bores and not in the exhaust stream...
- Biodiesel contains oxygen. This is why biodiesel creates less soot than normal diesel. Unfortunately, it also reduces the energy content of the fuel and reduces the high temperature stability of the fuel which can undergo polymerisation in the accumulator rail and injectors.
Cost effective? Well starting at ~£1/litre for vegetable at the supermarket-don't even think about it! You won't break even.
For biodiesel to be cost effective, you need a source of waste vegetable oil-and that's a niche sector.
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