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Mazda 5 - Mazda DPF oil return to sump - stuartjw

I have a Mazda 5 which has a DPF on it. I understand that during the regen process diesel is added to the DPF filter and this assists with the process. Should the engine be switched off mid way through the process it dumps the diesel into the oil sump.

I know I have seen some companies who will remove DPF's and reprogram the ECU, ours doesnt seem to present too many problems with the exception of the sump oil level meaning an intermediate oil change is required between services.

I presume a pipe goes from the filter unit back to the sump. Is there any way you can remove this pipe and fit a catch tank rather than accumulating Diesel in the oil?

I had a scan of the net and couldnt find anything apart from the companies who will remove the DPF all together.

Mazda 5 - Mazda DPF oil return to sump - TeeCee

From previous traffic here, my understanding is that you have the wrong end of the stick!

Diesel is not "added to the DPF filter", it is injected into the exhaust stroke of the engine. It then vapourises and travels to the DPF down the exhaust pipe. If the engine is not hot enough when the regen process starts, the added fuel does not vapourise and ends up in the sump.

Thus there is no return pipe and the only solution is to ditch the thing and get a petrol car, as you are quite obviously not doing the necessary high speed / high milage runs required by modern, DPF equipped, diesels. If you are being forced to perform intermediate oil changes due to incomplete regeneration, you are already spending any fuel savings made by having a diesel on oil refills. Next thing you'll be shelling for is the replacement of a blocked DPF.

Mazda 5 - Mazda DPF oil return to sump - thunderbird

This is a problem that affects Mazda particulary badly for some reason but it does affect other cars as well. We have 2 diesels in the house and both have DPF's. In 50,000 miles we have yet to see the oil level rise and both manufacturers have reassured me that they do not have this problem, both have 20,000 mile service intervals. At work we have a fleet of diesel cars and vans 90% of the cars have DPF's and the new Partner vans do as well. We have yet to have a DPF or oil dilution issue and the cars do galactic miles.

Most people with DPF's don't even know they have one and the regen's are carried out automatically when needed, my boss wondered why his engine in his Audi got hotter than normal occationally, once I explained it to him it made sense and now its not an issue. To me it an issue that is getting blown out of all proportion because a small minority who should not be buying diesels are getting problems and then trying to blame others for their own mistake.

Mazda 5 - Mazda DPF oil return to sump - ChannelZ

This is a problem that affects Mazda particulary badly for some reason but it does affect other cars as well. We have 2 diesels in the house and both have DPF's. In 50,000 miles we have yet to see the oil level rise and both manufacturers have reassured me that they do not have this problem,

To me it an issue that is getting blown out of all proportion because a small minority who should not be buying diesels are getting problems and then trying to blame others for their own mistake.

Well, it's a problem with Mazda and VAG because they use a different DPF design to most. They both use extra fuel injections on the exhaust stroke to fill the DPF with diesel, which burns off the soot. VAG seem to have sussed the problem, and no longer have the crankcase fuelling issue.

Ford/PSA use a urea system where Eolys fluid is pumped in to the fuel, which burns off the soot.

GM tend to use a direct fuel supply to the DPF - there is a hose and solenoid near the DPF underneath the car, and diesel is pump in at that point, so no issues with crankcase fuelling either.

The ultimate solution to the Mazda problem is get the DPF removed and the DPF functions mapped out of the ECU. Several local remapping companies will do this - my local one will replace the DPF with a stainless pipe, and map out the DPF functions for around £400. They'll do it with PSA engines too.

Mazda 5 - Mazda DPF oil return to sump - stuartjw

Not sure "A small minority who should not be buying diesels" is a fair statement, suggesting I am in that minority and I am some kind of muppet who has "made the dreaded mistake". Since when was it compulsory to only buy a diesel if you do a lot of miles - Get real. We have a 7 seater people carrier, are you now going to tell me that a 7 seater is not designed for the school run? My wife is a child minder, why shouldn’t we buy a diesel? Diesels pre DPF never had this issue, where in the sales information does it say you shouldn’t have one if you do shorter than x mile journeys.

I suppose you will also try to convince me that the fiat 500 diesel which has DPF issues is not designed as a city car? Of course it isn’t it’s a diesel, it’s a top motorway mile munching cruiser.

Gripe over.

Aha, ok.

I am going to likely get the DPF removed when the warranty is up and remapped out, cheers for the advice (well most of it).

Mazda 5 - Mazda DPF oil return to sump - Med

"A small minority who should not be buying diesels" is not a fair statement. I bought a Mazda 6 2004 (54) plate 2.0d which i suppose lucky for me didn't have a DPF system in it, so i moved onto the new shape 6 which was 2008 (58) plate, that did have the DPF system inside but no-where in the brochure, website and so on had any information about the system, what its for and how it can limit driving styles.

Many of you will remember the long posts on here, one of them being my thread....my DPF being that as per Mazda say was operating as normal left me having a 62% diesel to oil ratio in the sump & i even carried out my weekly oil checks, i was on a motorway (empty motorway) which means there is plently of time for the DPF to regen and all of a sudden the car started to speed up on its own and i was 700 yrds from a roundabout....cutting this extremely short, i am now in a legal battle with Mazda firstly on the point that the car is

1. not fit for its purpose

2. the car has been mis-sold

3. there is a clear design fault

Whilst i've not had much luck with solicitors advice & giving that is only one of the reasons why this case has been going on for 2 1/2 years now (Mazda failing to produce requested documents which are vital in the DPF incorporation on our cars and how it were designed) i will see this through to the end. Watchdog are involved, i have x2 MP's now backing me up and so on. Much support from all my campaign members on www.mazda-campaign.co.uk and all the previous help from here and other forums.

It is not the owners fault for purchasing a car and not having a clue about what a DPF is.....seriously, would you walk into a car show room (bear in mind not knowing anything about DPF's or how cars work) and say is this car only suitable for town driving or can i carry out start stop journeys, most people would laugh if they heard something like that.

It should be the manufacturers / selling dealers to make the customer well aware of what they are purchasing and the limitions the technology can have on their driving, to avoid any legal battles and problems like myn and many many others why do the dealers simply not ask the customer to sign a peice of paper explaining that they have read and understood how the DPF works and are still ok to purchase the car...Oh i know, they would never sell a diesel car!!!

The fiat 500's also have a clear problem, they were featured on watchdog's last series.

Another thing, if you did for example know about the DPF systems and you went to purchase a diesel because you do a lot of motorway miles per day, you'lld be thinking great right? What would happen if for 1 year road works started and you got stuck in hours of traffic per day, your light is going to come on and if your in traffic whilst its on and it flashes your b*****ed....not to mention the high frequent oil changes and inconvenience this causes us, i think manufacturers should have said no to the government until they can bring in a system that works.

Edited by Med on 05/01/2012 at 21:32

Mazda 5 - Mazda DPF oil return to sump - balleballe

Not sure "A small minority who should not be buying diesels" is a fair statement, suggesting I am in that minority and I am some kind of muppet who has "made the dreaded mistake". Since when was it compulsory to only buy a diesel if you do a lot of miles - Get real. We have a 7 seater people carrier, are you now going to tell me that a 7 seater is not designed for the school run? My wife is a child minder, why shouldn’t we buy a diesel? Diesels pre DPF never had this issue, where in the sales information does it say you shouldn’t have one if you do shorter than x mile journeys.

I suppose you will also try to convince me that the fiat 500 diesel which has DPF issues is not designed as a city car? Of course it isn’t it’s a diesel, it’s a top motorway mile munching cruiser.

Gripe over.

Aha, ok.

I am going to likely get the DPF removed when the warranty is up and remapped out, cheers for the advice (well most of it).

Yes, diesels didnt have this problem many years ago; doesn't change the fact that they do now. It is not compulsary to buy a diesel if you do a lot of miles - it can be used in the city but the DPF needs to be cleared somehow - and this can only happen with a good 20 odd minute run every now and then.

If it is not - then the likely scenario is going to be an expensive one my friend. With regards to the fiat 500. just type in 'fiat 500 dpf' into google and you will have your answer. The principle aim of any manufacturer is to sell cars.....

Edited by balleballe on 05/01/2012 at 22:09

Mazda 5 - Mazda DPF oil return to sump - TeeCee

The petrol variant of a 7 seat people carrier is designed for the school run. Until very recently the diesel variant would only have been seen running as a minicab.

No harm in using the diesel for the school run, as long as it also gets regular motorway use. If the vehicle is to be purely used for a daily run in town, with only very occasional longer trips, then a petrol engine is the correct choice.

Horses for courses.

The fact that this message is not being relayed at the point of sale is criminal. However, the criminals here are not the manufacturers or dealers but the EU who, with their average CO2 across all sales targets, are effectively obliging them to push the diesel variants to all, regardless of suitability.

Mazda 5 - Mazda DPF oil return to sump - stuartjw

"The petrol variant of a 7 seat people carrier is designed for the school run". Are you working for Mazda ? Who said this or is this just your opinion? Where does it say this in their sales brochure?

Note we always have runs on the weekend and have never had a DPF light come on as we weekly do 20-30 minute runs on the weekend. That doesnt stop the sump filling with Diesel though as you are unaware of when the DPF regen process starts as there is no indication. Therefore it may happen while you are sat in traffic or towards the end of your journey. Obviously Taxi's never sit in traffic or stop/start.

Mini cabs, ah yes obviously designed for there use because they dont do much stop/starting do they? That will explain why when I picked it up I had to remove the taxi signs form the vehicle when it was collected.

Mazda 5 - Mazda DPF oil return to sump - balleballe

20k service intervals? blimey. Isn't there a link between extended service intervals and turbo failure?

Mazda 5 - Mazda DPF oil return to sump - thunderbird

20k service intervals? blimey. Isn't there a link between extended service intervals and turbo failure?

Where have you been, service intervals have been increasing for years. If the correct fully synthetic long life oil is used its not a problem, the problem is when a garage or owner puts in a lower spec oil. VW as an example a few years ago gave owners the option when they bought the car to have standard or extended intervals, topil used was different.

Mazda 5 - Mazda DPF oil return to sump - balleballe

20k service intervals? blimey. Isn't there a link between extended service intervals and turbo failure?

Where have you been, service intervals have been increasing for years. If the correct fully synthetic long life oil is used its not a problem, the problem is when a garage or owner puts in a lower spec oil. VW as an example a few years ago gave owners the option when they bought the car to have standard or extended intervals, topil used was different.

Yes they have - but also, incidents of turbo problems have been increasing too. Coincidence perhaps? Who knows.

Mazda 5 - Mazda DPF oil return to sump - rtj70

I had a Mazda6 diesel with DPF for four years until recently. I had oil levels rise due to DPF process but never alarmingly high. I kept an eye on the levels though.

Mine was a company/lease car and I wanted to avoid any costs to me if there was an issue. So I managed to get the company/lease-company (I don't care which it really was) to pay for oil changes between services. They probably were not strictly necessary but when I asked about when the oil level should be a concern they didn't think it would be. So when I pointed out I would not be liable for any engine damage before the next service - they always agreed the oil change. It wasn't very expensive.

I'm not 100% sure of the DPF regen process but I think it's along the lines of:

- Exhaust gets hot enough and automatical passive regeneration happens - car needs to be driven for long enough at decent revs to achieve this - for some this does not happen.

- Regen is needed but automatic regen has not happened - so diesel injected into engine on exhaust cycle to burn in the exhaust to boost temperatures and allow DPF regen.... some of this diesel ends up in the sump.... and this type of regen is not always successful. So attempts repeated and oil levels will rise.

- None of the above happen and the car goes into limp mode.

If oil levels get very high with diesel saturation then there is real risk of the car's turbo running on the oil (full of diesel) and this destroys the turbo and probably the engine.

Two other related thoughts:

- Overfilling any car diesel with a turbo can lead to turbo running on oil and destruction of turbo and engine - a neighbour's non DPF Volvo did this recently from simply overfilling

- Other solutions for DPF may allow regen to continue after ignition switched off. My current car (VW) occasionally runs the fan when I stop the car... I think this is DPF related.