So long after the original message was posted. I thought this may be helpful to anyone that has the same problem. To cut a long story short, I had the exact same problem. It seems that there is a common fault with XSARA ECU's. They can make the engine only fire on 3 cylinders. Or as in Clares case, the head gasket went and pre it going most likely was only firing on 3 cylinders. The head gasket got milled and refitted. BUT, for some reason it seems to bring out this common fault. So even when the head gasket is fixed, the ECU thinks 3 cylinders and not four. So yes a replacement ECU is needed. The confusion within the ECU causes what is known as 'spikes'....the spikes prevent the ECY from functioning...
This is only my experience and understanding. I bought a used 'but working ECU from ebay, same serial numbers and so on.....but, went to be recoded and the recoding bods say that they need to have the exsisting code for the replacement one in order to put a new code in to code it to my car.
I had my Xsara since new and lover her to bits...so if I can even put a suggestion forward to help out my garage, then that would be great.
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