My Zafira 1.8i 16v Ecotech Comfort does less than 30 mpg at a guess I'd say about 28.5 having only losely monitored the mpg. I have always wondered all the same things you guys are wondering.
Urban, combined and long distance mpg's vary very little.
My experience of Zafiras is that they are too low geared. I have had astras, astra estates, astravans and combo's. Having had ones with broken speedo cables, I learned to drive on the rev counter to avoid speeding tickets. All of them whether diesel or petrol have had gearbox speed to rev ratios at 2000 rpm as follows:
1st gear - doesn't matter
2nd gear - 20 mph
3rd gear - 30 mph
4th gear - 40 mph
5th gear - 50 mph
The Zafira at 2000 rpm only does 40 mph in 5th gear which means it's like having a 4 speed box ie no economy gear. This is going to result in a 20% loss in economy - I would expect about 33-36 mpg urban as that's what MPV's should be designed for.
Presumably this is due to the expected extra load. Maybe the '05 onward have 6 speed gearboxes - if not they should!!!
ANOTHER THING is; it's cheaper to tax a 2.5l normally aspirated diesel Transit than it is my Zafira - why is that?!!!
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