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cambelt tensioner disintegrates - annoyed volvo owner
I would welcome any comments, advice or suggestions about the following;
I have 2003 Volvo XC90 D5 AWD diesel. It has done 60000 miles. It had full Volvo service history when I bought it at 33000 miles in April 2006. I bought it from a Volvo main dealer. I had it serviced at that dealers in March 2007. In early 2008 it had an oil leak from the engine and cost £700 to put right at that dealers. In March 2008 I had it serviced at a local indpendent garage. Last Thursday (11/9/08) it lost power. The AA came out and diagnosed a slipped cam belt. Vehicle recovered to independent garage who found the cam belt tensioner had disintegrated. I understand that this a non-serviceable item....sealed for life and required by Volvo to be changed at 96k or 8 years. The top of the engine is damaged and estimates are £2700 and above. Has anybody else experienced this problem? Could this be a manufacturing fault? How would I go about proving a fault? Clearly this item should last as long as the recommended exchange interval and not less than 2/3 of that life! The vehicle has been removed to the Volvo dealers for examination and report. The initial response from Volvo UK and the Volvo dealer is that they are not responsible. Advice please!!

cambelt tensioner disintegrates - cheddar
IIRC there is a post on here about the same on an S60 (same engine) perhaps do a search.

EDIT: It was a V70:

www.honestjohn.co.uk/forum/post/index.htm?t=63789&...f

Edited by cheddar on 16/09/2008 at 17:59

cambelt tensioner disintegrates - *Gongfarmer*
Try having a rumage through here, it's a US site but something might crop up.

www.volvoforums.com/forumid_6/tt.htm
cambelt tensioner disintegrates - TheOilBurner
Worrying trend seems to be developing here.

Maybe it's just Google bringing people of similar experiences to the same spot, or maybe the D5 is prone to cambelt problems circa 60k or so.

I for one will be seriously thinking about cambelt+tensioners at 50k now.
cambelt tensioner disintegrates - Altea Ego
should have bought french


cambelt tensioner disintegrates - Adam {P}
So it could have fallen to pieces before the cam belt went?


cambelt tensioner disintegrates - annoyed volvo owner
The cambelt is still intact. It was the tensioner pulley that fell apart. Dry as a bone.
cambelt tensioner disintegrates - prm72
This is a bit worrying, very rarely see anything bad about Volvo cambelts on here, now theres two shown up, Heck! i won't sleep now worrying about mine and when to do it.

Edited by Webmaster on 18/09/2008 at 01:19

cambelt tensioner disintegrates - Altea Ego


now theres two shown up Heck! i won't sleep now worrying about mine and
when to do it.


No problem - looks like 60k is the safe change level now.
cambelt tensioner disintegrates - TheOilBurner
Yep 60k and 5 years maximum.

Funny how the 2.4 petrols (same engine except for the head, glow plugs and injectors) don't have this problem though.
cambelt tensioner disintegrates - prm72
I think ( hope ) this is a rarity, as there are thousands of D5 engines out there that are fine up to the 96000 mile mark before they need a belt change surely?
cambelt tensioner disintegrates - TheOilBurner
You're probably right, but I'm not exactly keen to test the theory myself!
cambelt tensioner disintegrates - Number_Cruncher
What's the actual cause of failure?

Yes, we know it's the tensioner, but, how, exactly, is the tensioner failing?

cambelt tensioner disintegrates - prm72
He said it was bone dry?
cambelt tensioner disintegrates - 659FBE
Probably assembled without lubricant - it does happen. My partner's 106D had a dry alternator belt tensioner idler bearing from new. It ran well for a while and then became noisy.

Being economy minded, I removed it, levered out the bearing seal carefully and greased the bearing - it was bone dry. At 140k miles later it's still quiet. The idler assembly was made by INA and is otherwise of good quality.

I wouldn't take a chance on a cambelt tensioner though.

659.
cambelt tensioner disintegrates - Number_Cruncher
>>Probably assembled without lubricant

Yes, it's difficult to reach any other conclusion. If there ever had been any lubricant in there, you would at least see vestigial traces of it.

IMHO, this strengthens the argument that Volve should be making a contribution towards the repair, and then, it's Volvo's business to chase their bearing supplier (SKF?)

cambelt tensioner disintegrates - Brian Tryzers
I've been thinking about this for a while for my S60 D5. I spoke to my main dealer yesterday because the car is due for its 84,000 service, and asked whether I should have the belt done then.
"Oh no, sir," came the answer. "That's a standard item at the 96,000 service and I've never known one go early. I'd leave it till then."

The 96,000 service, incidentally, costs a little over £600, including parts and fitting for the new belt.
cambelt tensioner disintegrates - Bill Payer
"That's a standard item at the 96 000 service and I've never known one go early. I'd
leave it till then."

If you're thinking of keeping the car beyond 96K miles, but not for a further 96K (if that makes sense!) then you might as well get it done now.
cambelt tensioner disintegrates - Brian Tryzers
That was my reasoning: it's a job that needs doing once and only once in the time I'm likely to have the car. It's not a huge expense - certainly less than the various wishbone arms and bushes that also need replacing - and it would stop me worrying.
cambelt tensioner disintegrates - nortones2
If an engine terminates itself at speed - recall required, I'd have thought. No doubt Volvo technical are aware of the cause of these failures, even if not the cause of the OPs case. They should make that information available. Perhaps they have a bulletin which Volvo mechanics can dig out?
cambelt tensioner disintegrates - xc90v8
I have an 05 XC90 V8 and my tensioner started squealing at 45K. I would say this is probably a design flaw because all you have to do is google the issue to see that it has been a problem. If Volvo requires these parts to be replaced at 96K then they should build them to last that long.
cambelt tensioner disintegrates - Brian Tryzers
>I have an 05 XC90 V8...

Shouldn't that be the 05 XC90 V8?

};---)
cambelt tensioner disintegrates - whingecus
Hi mine has done the same at 82K just after service from Volvo
Did you get any where with Volvo in the end?
cambelt tensioner disintegrates - Pugugly
Flying visit by the OP - I'll e-mail him for you and ask him to post a response.
cambelt tensioner disintegrates - annoyed volvo owner
Hi...the position with the cam belt tensioner is that Volvo UK don't want to know. As far as they are concerned the car had a 3 year, 60,000 miles comprehensive warranty. Because the mileage was 61,494 and it was 5 1/2years old...they don't want to know. The fact that they stipulate in the service schedule that the tensioner should be replaced at 96,000 or 10 years means nothing to them. They state that and I qoute, "The Service Schedule provided is a guideline only, and cannot guarantee that a particular component will need replacing at a definite time in the vehicles life cycle". Seems pointless stating 96,000 miles or 10 years.
So having no joy from Volvo my course of action is to get the dealer from whom I bought the car, to repair the engine at no cost to me. Under the Sales of Goods Act 1972 they are liable if it can be proved that there was an inherent defect in the cam belt tensioner. The case is in the hands of my solicitors and despite being given every opprtunity to settle, the dealer is still reluctant to pay for the repair. This amount is just short of £3,000 and may well go to the small claims court. The Sales of Goods Act makes interesting reading and also the DTi pamphlet on advice to traders regarding the Sales of Goods Act. I believe I have a good case and will push it to its end.
Any questions feel free to post. I'll put the result of negociations on here when it is finalised.
Incidentally it is the Sales of Goods Act that protects consumers in these circumstances and the Warranty that the manufacturer issues is ancillary and secondary to the legislation.
cambelt tensioner disintegrates - Pugugly
Thanks for the response.
cambelt tensioner disintegrates - ifithelps
...Flying visit by the OP - I'll e-mail him for you and ask him to post a response...

And without wishing to be obsequious, I'm sure we'd all like to say thanks to PU for taking the trouble to chase up the OP.


cambelt tensioner disintegrates - gmac
Thank you for the update avo.

Even if your car had covered less than 60k miles you would have received no joy from the manufacturer. They don't appear to do goodwill anymore even on full main dealer service historied cars.

The tensioners are now rattling on my car. I've been told this is the start of the problem before the belt is possibly thrown, there is also an oil leak around the gearbox somewhere, I suspect the clutch slave cylinder.

I have decided to pull my car from the main dealer network (it was a full main dealer service history including 6k mile interim oil changes).
cambelt tensioner disintegrates - Altea Ego
>and it was 5 1/2years

Its nearly TWICE the age of the warranty.,

I am not suprised volvo told you to go away. Your sale of goods act wont help you there either.
cambelt tensioner disintegrates - nortones2
Why do you suppose SOGA won't help? It won't against the manufacturer but the dealer is in the frame..... If there is evidence of fault in manufacturing, an item crucial to the engine, the dealer can take it up with Volvo:)
cambelt tensioner disintegrates - Altea Ego
You have to prove it was "unfit for purpose"

This one lasted over 5 years, and not all of them failed so you cant claim its not "fit for purpose"
cambelt tensioner disintegrates - gmac
It should have lasted 8 years or 96000 miles according to the manufacturer. This is not a one off. The C-B-C here recommends changing at 60k miles or 4 years. What does HJ know that Volvo does not ?

Would you be happy with a GBP3000 repair bill for a service item which has only completed two thirds its service life ?
cambelt tensioner disintegrates - Altea Ego
no, but it still does not alter the facts. Where do you draw the line at what point a manufacturer is responsible for individual failure of components? 6 years? 9? 12?

and whats the failure rate? 10%? 5% 1%?

what level do you call "unfit for purpose"?





Edited by Altea Ego on 11/01/2010 at 21:24

cambelt tensioner disintegrates - gmac
I don't think anyone believes a manufacturer should carry unlimited liability on a car.

However, if they say something is good for a time/distance figure, which they themselves have specified, is it unreasonable to expect the item to last for that period ?

If it is a minor component failing I think most people would just pay up, a cambelt taking a head or whole engine is a bit much for most people to ignore.

Edited by gmac on 11/01/2010 at 21:41

cambelt tensioner disintegrates - Brian Tryzers
Before concluding that Volvo has no questions to answer here, consider this. Every time a main dealer services the car, you get it back with a checklist form showing what's been done at the service. On the back of this is full list of the various service types and the items for attention at each one. This clearly states that (for the D5 engine at least) the timing belt is to be replaced at the 96,000-mile service, or at ten years old.

Based on this, I'd say that an owner who has followed the service schedule exactly, and stayed entirely within the main dealer network, can make a case that he has done what Volvo required of him. If the service schedule had required a belt change at, say, 60,000 miles, he'd have had it done then. (At least, I certainly would.) Instead, even if a 60,000-mile change had been the unwritten but right thing to do, he may have had the same experience I had, when I asked about having it done at the 84,000 service and was politely waved away with the words, "I've never known one go early, sir."

Or, to put it another way, if Volvo or its dealers is, or has been, actively dissuading people from changing belts early, it must be pretty confident of the durability of those belts. If it turns out that following that advice leads to a catastrophic failure that takes the engine with it, it's hard to see how to separate the advice - and its consequences - from the entity that offered it. Or to put it yet another way, if you're in the position of a professional advisor - and I'd argue that the dealer is that to the customer and Volvo is that to the dealer - then you have to take responsibility for the quality of the advice you offer.

This isn't meant to be legal advice; just an argument that the issue here goes well beyond the simple question of a three-year warranty.

WdB
}:---)
S60 D5 re-belted at 95,300 miles and running happily after another 6,000
cambelt tensioner disintegrates - barney100
>>>> >> actively dissuading people from changing belts early it must be pretty confident of the durability
Service manager at my local main dealers said to me that although my car has a warranty (V70 53 plate} even if the belt fails before the 96k recommended by Volvo then major damage is done and I would receive no help from Volvo.
cambelt tensioner disintegrates - psm
I have just suffered the same, my XC90 is an 04 plate with 78K. I am astonished that Volvo gives direction of 96K or 10 yrs and then walk away if the parts fail. The wording in the service book clearly states when the belt should form part of the service. It does not state for guidance only it states additionally to the routine service. I am sure others in the same position would not feel so aggrieved if the service schedule read as guidance. To an owner this is what is to be followed, if this was breached then you 'walk alone'.
I bought my car privately and will seek recompense from Volvo as no dealer is involved. This is not a consumable part, it is one to last until the directed service.
Please keep me updated I also intend to follow this up as far as I need to.
As an aside, before I bought the car I phoned dealerships asking when the belts needed changing I spoke to 3 (for other questions also) and they stated 96K / 10 yrs.
Any advice comments?
cambelt tensioner disintegrates - barney100
I have the same car, same year bought about 6 months ago. I have taken out a warranty for about £300 which covers most things including cambelt. My local dealer dosen't fill me with confidence after one or two issues. A similar warranty might be a good investment for many as repair costs can be wallet busters.
cambelt tensioner disintegrates - the swiss tony
I have taken out a warranty for about £300 which covers most things including cambelt.


Check the small print.
I would wager that although the cambelt is covered, the tensioner/pulleys are not.
A few years ago I paid the most I ever have on a car, backed up with a warranty that refused to pay out when the tensioner pully broke up, trashing 50% of the valves... this was about 2000 miles after the belt had been changed, according to the service history.
I ended up rebuilding the engine myself, and the 'old' belt IMO did look new.
cambelt tensioner disintegrates - justinhp
Just to add another similar experience to these:

Two days ago my wife was driving our 57 plate V70 2.4D at about 30 mph when she heard a "horrendous grinding noise" from the engine. At the same time the information display warned of "engine failure".
The car failed completely and was trucked back to the dealership.

It seems that a tensioner on the auxiliary belt failed, shredding the belt and causing ribbing on the timing belt to shred. Debris from this got behind the timing cover and fouled the timing gears. Undoubtedly pisons hit valves and valves have been bent. Don't yet know about con rod damage.

The cars is covered by warranty and the dealership have said they will provide a full written report on damage to the engine once it is stripped down.
cambelt tensioner disintegrates - justinhp
I forgot to add that the car has done 26,000 miles
cambelt tensioner disintegrates - MVP
It's amazing how brands such as Mercedes, Saab and Volvo that once produced quality cars seem to have far more problems these days than Skodas or Korean motors

How the world has changed.

Edited by MVP on 14/01/2010 at 12:42

cambelt tensioner disintegrates - Avant
It seems like that - particularly with modern diesel engines. The 'quality cars' built their reputation mainly on petrol engines, and there were the older designs of diesels, like the VAG 1.9, the Peugeot / Citroen XUD and (especially) the good old Perkins Prima, that rattled on indestructibly for years.

Newer diesels seem to have too many add-ons (and too many three-leter acronyms) in the name of refinement which cause major failure.
cambelt tensioner disintegrates - the swiss tony
Newer diesels seem to have too many add-ons (and too many three-leter acronyms) in the
name of refinement which cause major failure.

Delete 'diesels' replace with 'vehicles' now you have it exactly right!
cambelt tensioner disintegrates - M.M
>>>the VAG 1.9, the Peugeot / Citroen XUD and (especially) the good old Perkins Prima, that rattled on indestructibly for years. Newer diesels seem to have too many add-ons (and too many three-leter acronyms) in the name of refinement which cause major failure.

Yet the tensioned is a basic mechanical component that should be so easy to get right.... just a bearing on a bracket sometimes with a spring.

The XUD tensioner (which rarely ever fails) is heavily built like a bit of military kit... tensioners on other makes can be like the proverbial christmas cracker toy.
cambelt tensioner disintegrates - prm72
Yes, on petrol as well as Diesel.
cambelt tensioner disintegrates - sd6446

I know this thread is quite a few months old, but I thought I should add my story to it as a warning to other Volvo D5 owners.

On our way back from holiday recently the engine on our Volvo XC90 '04 2.4 D5 (55k) cut-out on the motorway, without any warning. The problem was that a cambelt tensioner had failed causing the cambelt to come off, causing all sorts of damage inside the cylinder head. My dad was also travelling back on the same day and passed us on the motorway. Within an hour I heard that he had also broken down in his Volvo V70 '04 2.4 D5 (70k), and you've probably guessed the cause - cambelt tensioner failure.

As I now know from this thread, not to mention other Volvo forums, this component has been seen to fail well before the recommended 96k/8 years service interval. As my car is out of warranty and the last 2 services were performed by an independent garage, I don't expect (nor am I likely to receive) any 'good will' from Volvo, but it would seem that they urgently need to revise the recommended service interval of the tensioner pulley. Given the cost of the repair(s), it would have been nice to know of such failures when I bought the car (or when I registered my ownership on the Volvo UK website shortly after purchase 2 years ago). Afterall, how much would it really cost Volvo UK to suggest a shorter interval and to update customers - Honest John suggests "D5 timing belts, tensioners, pulleys and waterpumps all best changed at 60,000 miles or 4 years whichever comes first".

If some of these failures could be prevented, surely that would help to maintain brand loyalty?

cambelt tensioner disintegrates - annoyed volvo owner

As I started this thread off some time ago now I'll bring it to a conclusion. It took 18 months, a solicitor (paid by Legal Expenses Insurance), a report by a motor engineer and a lot of time on my part but finally the dealer at the 11th hour paid up. I had put in a claim for circa £2900 but settled at £2500. (I knocked off the independent garages cost and a transportation fee to get the vehicle to Volvo main dealer. Cheque received from dealer via my solicitor and has been cashed. So a reasonable result for me.

I recall Alta Ego being negative about the prospects to recover the costs so please don't be put off by such comments. If you feel annoyed then have a go. Seek out advice and pursue the claim. Most car insurance poicies have an optional Legal Expenses section and if there is a better than 50% chance of success they may take it on. The thing that tipped the balance in my favour was getting a Motor Engineers Report.

Annoyed Volvo Owner (slighly less annoyed now)

cambelt tensioner disintegrates - Seafield

Very similar experience here except with a V50.

After 20,000 miles, the cam belt frayed, knocked the timing belt out and trashed the engine. Under the Sale of Goods Act mentioned here, you have 10 years to claim in respect of a defective product. My claim against Volvo (and I am now dealing with the head of the legal department in Gothenburg) is that the cam belt was defect or that the design of that part of the car was defective if it allowed the cam belt or tensioner to become damaged. Volvo deny there was a defect but give no explanation why.

There have been 3 recalls for this sequence of events (see below) but from the above Volvo seems to be ignoring the problem in a lot of cases. If these engines keep failing someone is going to get killed sooner or later.

http://www.theaa.com/allaboutcars/recalls/recalls.jsp?&makeName=Volvo&modelName=XC70&modelID=D5&makeId=E9&lowIndex=6

http://www.dft.gov.uk/vosa/apps/recalls/searches/expand.asp?uniqueID=DF126BD34221D2F38025796F004800B7&freeText=Blank&tx=VOSA

cambelt tensioner disintegrates - Seafield

Sorry...it's the Consumer Protection Act 1987 section 2 and Schedule 1, 11A (3)

www.legislation.gov.uk/ukpga/1987/43

I hope this helps someone so that they don't get ripped off.

cambelt tensioner disintegrates - bonzo dog

Under the Sale of Goods Act mentioned here, you have 10 years to claim in respect of a defective product

SOGA gives you up to 6 years to claim, although I'm happy for someone more knowledgable than me to correct me

My claim against Volvo

SOGA gives you rights against the retailer who sold you the car, not the manufacturer; perhaps that's why you are geting no joy with Volvo

Good luck

cambelt tensioner disintegrates - skidpan

Any manufacturer who offers to contribute 50% towards the repair of a 6 year old 75,000 mile old car should be aplauded and not critised. When you buy a car you have to consider that one day it might just break and cost you money after the warranty has run out. If this is something you cannot accept or afford you should use the train or bus.

cambelt tensioner disintegrates - Avant

How old is your V50, Seafield?

The Sale of Goods Act covcere the condition of a car when bought, which includes the possiblity of manufacturing faults. If it's 6 years old then the problem is likely to be that the manufacturer, Volvo in this case, hasn't made it clear what the advised age and mileage are for changing a component.

cambelt tensioner disintegrates - Seafield

Thanks for the reply. The car is 5 and a half years old. The relevant part that broke is supposed to be changed after 120,000 miles according to the Volvo scheduled maintenance guide and mine broke after 20,000miles.

As you'll see from the recalls for the other cars I mentioned, this is happening on enough occasions to merit 3 separate recalls (at least 3, there may be others I don't know about).

On the legal side of things, I was confusing things mentioning the SOGA (sorry, my fault). It is the Consumer Protection Act 1987 that is important. Under that act you can sue the manufacturer or the dealer. In my case the dealer, was refusing to even consider that they might be responsible, which is why I contacted Volvo Gothenburg (Volvo Car Corporation) directly. You can complain until the car is 10 years old but this covers "defects" not normal wear and tear.

One of the previous postings mentioned that after 5 or 6 years you have to expect problems with the car and to pay for repairs. That is of course right, everything suffers from wear and tear. If you dont change the tyres on your car for ten years, you cant complain if you lose grip and crash the car.

However, if a part is designed to last 120,000 miles and breaks after 20,000 that is more than just the usual "wear and tear". That part is not even inspected in the Volvo service until 120,000 miles so it is obviously designed to last at least that long.

Obviously, I'm annoyed this has happened to my car but the worst that can happen to me is I have to spend a few thousand for a new engine. If it happens to someone else on a motorway, it could end up killing them which is why I think I have to say something about it.

cambelt tensioner disintegrates - Bloders

Sorry for the dumb question - this is a long post and I havent managed to read all the posts yet.

Are you saying that 20,000 miles ago, an independant garage replaced the tensioner, or are you saying that the car is nearly six years old and has only done 20,000 miles?

This is becoming a failry regular occurence now. There seem quite a few D5 cars of various sorts on ebay sufferening this problem.

If the independant garage replaced the tensioner, I suspect they over tightened the belt, as many small garages dont bother to invest in the tools to measure belt tension.

I thought the replacement interval was 90K on these. Personally, I always change any timing belt at 50. Its not worth the risk.

cambelt tensioner disintegrates - Seafield

Not a dumb question at all. The car has only done a total of 20,000 miles and it will soon be 6 years old (a combination of moving cities/having a second car/much shorter commute etc means it doesnt cover many miles). I've always dealt with the Volvo dealership where I bought the car new.

I know nothing about the technical side of things so i dont know if this is relevant, but I put the car into the garage to get them to repair the air con 2 months before the damage happened. They replaced the condenser and added new refrigerant/R13.

I wonder whether they maybe damaged something while doing that repair...

What I am surprised about is how this fault can happen on so many cars ie S80, V70, XC70, XC60 etc etc

cambelt tensioner disintegrates - bonzo dog

It is the Consumer Protection Act 1987 that is important. Under that act you can sue the manufacturer or the dealer

I haven't read the full wording but a brief look suggests this applies to losses suffered as a result of a defect & not the defect itself. eg if an OEM brake system failed under normal use resulting in an accident then retailer & / or the manufcaturer could be held responsible for the consequences of the accident

That part is not even inspected in the Volvo service until 120,000 miles so it is obviously designed to last at least that long

Sorry but this is wishful thinking, I would suggest. Only the courts can decide how long a piece of string is

cambelt tensioner disintegrates - Seafield
Thanks. Your reading of the Act is correct. However, the part which broke was the cambelt. The damage it caused was to the engine so legally I am entitled to compensation for the damage to the engine. As you point out, I am not entitled to compensation for the actual defective part that broke ie the cambelt.

The cost of a new cambelt isn't too much so I'm not that worried about having to pay for a new one.
cambelt tensioner disintegrates - markocosic

Ressurecting an old post, but I've just been doing some website maintenance and thought you'd be interested in our story:

Volvo D5 engine with FSH and a disintegrating cambelt tensioner. Judge the behaviour of the supplying dealer, Squire Furneaux Maidenhead, yourself:

wordpress.cosic.org.uk/wp/marko/letters-laws/sale-...t

The outcome was that in sipite of their best efforts to shirk their responsibilities under the Sale of Goods Act, they did eventually capitulate.

Hoep this helps - the approach is similar regardless of the vehicle/fault. If on a new car something breaks within 6 years, and it wasn't as a result of an accident or negligence, then the dealer is liable. End of. Persistence will force them to comply with their legal obligations - though they'll try their hardest not to.

cambelt tensioner disintegrates - FP

He's still here and he's still spamming!

(Edit - thanks. I've sent two E-mails, the second a lot less polite than the first. The root of the address (date changed each day to create a new address after we disable it) appers to be some company in Vietnam.

If anyone has a bright idea of how to stop it, do let us know.)

Edited by Avant on 19/11/2012 at 21:30