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Would the EGR be caked up with soot at 27k miles? I use branded fuel every other tank full and Redex diesel treatment regularly.
It's a known issue on many vehicles, Diesel VW's suffer really badly with it, i bet there's myriads of threads on the subject.
27k is quite early, but if you have lots of short journeys and the car doesn't get some regular open road Italian tune up style driving the EGR will be working overtime.
As ElekieDoc says, engine oil is an issue, the longer its left in the more carbon particles will be held in suspension and end up in the intake, also left for long periods the carbon deposits onto everything and you can have a caked up engine in short order...myself i prefer engine oils designed specifically for Diesels, when you can find them, which have more detergent qualities to help keep things clean.
Trucks can cope with their ridiculously long oil changes because they have oil spinners in the system which by centrifuge remove a lot of the nasties from the oil continually, you won't find many mechanics leaving oil in their own cars for the sorts of mileages some car makers state is normal.
Assuming its possible to get to and undo the after intercooler intake pipe clamp, even if it can't be removed without shifting the intercooler, once the clamp is loosened it might be possible to feed an endoscope with its own led lights through and into the EGR to have a poke nose at the state of things. Hyundai use the same engine as yours far as i'm aware, could be worth poke nosing there too for info.
Hopefully paragraphed for yo Gordon.. ModsRus
Edited by _ORB_ on 27/05/2023 at 09:34
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