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1986 Daihatsu Skywing - Stuck Passenger Side Inertial Reel Belt - edlithgow

From a quick scan of internyet posts, advice includes

Move to flat ground (NA, already there)

Very gently pull it straight up (didn't work)

Take it apart and clean the ball bearing mechanism

NIEN DAS IST VERBOTEN! Do not on any account take it apart and clean the ball bearing mechanism (Porsche Owners Club. SURPRISE)

Fiddle with a protective flap (NA. MG Owners Club)

Release the Child Seat Lever (NA. Volvo Owners Club. SURPRISE!)

Hit it with a hammer.

Buy a new one.

So looks like I'll be taking it apart. Oo-er! Any tips to avoid that "I've got this really big spring and I can't put it back" sinking feeling?

I looked at a couple of videos but lost patience rapidly. The trouble with that "Picture is worth a thousand words" jive is it attracts illiterates.

Last straw was one where, unless I mis-interpreted it, the fix was removing the locking mechanism and leaving it out

Can't find it now so it might have been reported to Youtube and taken down

1986 Daihatsu Skywing - Stuck Passenger Side Inertial Reel Belt - Chris M

Have you tried removing it from the car and giving it a tap?

Never tried taking one apart but I imagine they all work on a similar basis, so how about obtaining another one to take apart for a 'learning experience'? If there is a large spring ready to escape, you'll be ready to catch it :)

1986 Daihatsu Skywing - Stuck Passenger Side Inertial Reel Belt - Bolt

From a quick scan of internyet posts, advice includes

Move to flat ground (NA, already there)

Very gently pull it straight up (didn't work)

Take it apart and clean the ball bearing mechanism

NIEN DAS IST VERBOTEN! Do not on any account take it apart and clean the ball bearing mechanism (Porsche Owners Club. SURPRISE)

Fiddle with a protective flap (NA. MG Owners Club)

Release the Child Seat Lever (NA. Volvo Owners Club. SURPRISE!)

Hit it with a hammer.

Buy a new one.

So looks like I'll be taking it apart. Oo-er! Any tips to avoid that "I've got this really big spring and I can't put it back" sinking feeling?

I looked at a couple of videos but lost patience rapidly. The trouble with that "Picture is worth a thousand words" jive is it attracts illiterates.

Last straw was one where, unless I mis-interpreted it, the fix was removing the locking mechanism and leaving it out

Can't find it now so it might have been reported to Youtube and taken down

Never needed to take one apart but there are diagrams of these units

diagram of car seat belt - Google Search

Not sure its any good, and sorry if its no help, but always replaced if one got stuck and some had non removable screw/bolts holding unit together

1986 Daihatsu Skywing - Stuck Passenger Side Inertial Reel Belt - bathtub tom

From a quick scan of internyet posts, advice includes

Move to flat ground (NA, already there)

Very gently pull it straight up (didn't work)

Take it apart and clean the ball bearing mechanism

NIEN DAS IST VERBOTEN! Do not on any account take it apart and clean the ball bearing mechanism (Porsche Owners Club. SURPRISE)

Fiddle with a protective flap (NA. MG Owners Club)

Release the Child Seat Lever (NA. Volvo Owners Club. SURPRISE!)

Hit it with a hammer.

Buy a new one.

So looks like I'll be taking it apart. Oo-er! Any tips to avoid that "I've got this really big spring and I can't put it back" sinking feeling?

I looked at a couple of videos but lost patience rapidly. The trouble with that "Picture is worth a thousand words" jive is it attracts illiterates.

Last straw was one where, unless I mis-interpreted it, the fix was removing the locking mechanism and leaving it out

Can't find it now so it might have been reported to Youtube and taken down

Never needed to take one apart but there are diagrams of these units

diagram of car seat belt - Google Search

Not sure its any good, and sorry if its no help, but always replaced if one got stuck and some had non removable screw/bolts holding unit together

1986 Daihatsu Skywing - Stuck Passenger Side Inertial Reel Belt - bathtub tom

I'd suggest removing the shoulder fitting on the 'B' pillar (if you can, be careful I came unstuck when the retaining nut wasn't 'captive') so you can relieve the maximum tension on the recoil sprin, then spraying whatever dissolving solution you have (plus gas, WD40, etc) into the mechanism. Give it time and a damn good 'talking to'.

1986 Daihatsu Skywing - Stuck Passenger Side Inertial Reel Belt - madf

WD40 not recommended.. oil on belts

A DRY silicon spray as used for lubricating window seals is much safer and will not stain belts.

1986 Daihatsu Skywing - Stuck Passenger Side Inertial Reel Belt - catsdad

I used silicon spray when my belts were lazy to retract. It worked well. I can see how it helps belts slide over the top mount and the fabric as it coils up. I am not sure it would get into the belt material to loosen up a jammed, overtight wound belt but it’s worth a try.

1986 Daihatsu Skywing - Stuck Passenger Side Inertial Reel Belt - edlithgow

Took it off, shook and tapped it. Sometimes it gave a little slack but still jamming.

Took the polythene circular cover off, to reveal the ratchet and the inertial locking mechanism (actually a brass spring mounted cup with a ball on the lever) and it freed off.

Couldn't see any dirt in it but gave it a wipe out with a tissue and a few puffs of breath.

Since it started working for no obvious reason, strongly suspect it may stop working again in the same way, but for now, risk of further disassembly/lubrication didn't seem justified, so I put it back on.

I've only had one of these fail before, and I replaced it with a non-inertial belt off an old Datsun. Nothing to go wrong, and substitution didn't seem to be an MOT issue.

Would be in Taiwan (no modifications of any kind allowed) if they noticed, and there are unlikely to be any scrap non- inertial belts available nowadays, though I might be able to find an inertial swap that would fit..

1986 Daihatsu Skywing - Stuck Passenger Side Inertial Reel Belt - Brit_in_Germany

How about holding it under a running tap to wash out any crud which is in there followed by a quick dunk in some petrol to remove the water and a judicious application of a lubricant if you can access the bearings?

1986 Daihatsu Skywing - Stuck Passenger Side Inertial Reel Belt - edlithgow

How about holding it under a running tap to wash out any crud which is in there followed by a quick dunk in some petrol to remove the water and a judicious application of a lubricant if you can access the bearings?

Seems drastic, (especially given that it is fixed, though of course that may not last) and unlikely to be effective.

Petrol in particular is fairly nasty and complex stuff, and seems quite likely to cause damage to plastic components including the belt, which is kind of a critical safety component, as is the whole thing, of course. .

Its also likely to hang around and be a health hazard for quite some time, thoroughly remove any lubricants, which will be difficult/impossible to replace, and will be ineffective in removing water since it floats on top of it.

Alcohol would be much safer but I still wouldn't choose to use it.

1986 Daihatsu Skywing - Stuck Passenger Side Inertial Reel Belt - catsdad

Now you have got it moving it’s worth pulling it all the way out and spraying the belt itself with the previously mentioned silicon spray on both sides. It dries quickly and has only a faint, quite pleasant, smell that disappears. It can’t do any harm and might just be what keeps it working.

1986 Daihatsu Skywing - Stuck Passenger Side Inertial Reel Belt - edlithgow

Now you have got it moving it’s worth pulling it all the way out and spraying the belt itself with the previously mentioned silicon spray on both sides. It dries quickly and has only a faint, quite pleasant, smell that disappears. It can’t do any harm and might just be what keeps it working.

Thanks. Might do that, if I can find the right stuff, seldom easy here, and sometimes impossible.

I'm pretty sure it was the ratcheting mechanism, and probably the inertial actuator, that was causing it to stick though, rather than gunge on the belt. The latter is said to be a common problem, and I've seen the suggestion to unreel and wash in a bucket of suds.

Its likely to get gungy with use, though, and...er... I very seldom have passengers.

Whether that's down to me, or the vehicle, I'll leave to the court of public opinion, but its probably both.

1986 Daihatsu Skywing - Stuck Passenger Side Inertial Reel Belt - bathtub tom
Thanks. Might do that, if I can find the right stuff, seldom easy here, and sometimes impossible.

I've sprayed silicon furniture polish on a cloth and wiped that on the belt to overcome 'stiction'.

1986 Daihatsu Skywing - Stuck Passenger Side Inertial Reel Belt - edlithgow

Sho nuf, stuck again.

There are two ratchet wheels, an inner nylon (?) one that is locked to an outer one by the inertial trigger, and an outer steel one that is locked when the inner one is locked, and presumably is strong enough to carry the deceleration loads.

What seems to be happening is that the inner one is sticking to the outer, so they are linked all the time, whether the inertial trigger is on or off.

For now I've left the cover off the mechanism, so i can release the reel by depressing the linking ratchet with a chopstick, so its essentially a manual seat belt.

This isn't a very satisfactory long term solution.

I suppose a lubricant (graphite? molybdenum? silicon? grease?) between the inner and outer ratchets might get it to work again. I rather distrust sprays with solvent carriers after destroying the steering column switch unit with contact cleaner, but hopefully the plastics here are less fragile.

Or I could take it apart and scribble on it with a 4B pencil, but I might not be able to put it back together again.

1986 Daihatsu Skywing - Stuck Passenger Side Inertial Reel Belt - Cris_on_the_gas

A seat belt could save your life if the unfortunate should happen. I would buy a new replacement. Is your life worth less than this ?

1986 Daihatsu Skywing - Stuck Passenger Side Inertial Reel Belt - Falkirk Bairn

It's a 35 year old car - parts might be thin on the ground

1986 Daihatsu Skywing - Stuck Passenger Side Inertial Reel Belt - Cris_on_the_gas

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1986 Daihatsu Skywing - Stuck Passenger Side Inertial Reel Belt - edlithgow

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£45

Your life is worth more than this !

"Doesn't post to Taiwan | See details

Located in:Guang Dong, China"

1986 Daihatsu Skywing - Stuck Passenger Side Inertial Reel Belt - edlithgow

1Kit Fits BxW 3 Point Harness Fix Red Safety Seat Belt Retractable Buckle Clip | eBay

£45

Your life is worth more than this !

Well thanks.

I take your point, and if I can't fix it. or am not reasonably confident of the fix, then I will have to attempt to find a replacement.

It could of course be argued that this is not a suitable target for DIY repair, but I've also stripped and rebuilt my brake calipers a couple of times, which I'd think are comparably safety critical.

Moral-dilemma-wise, its the passenger belt, so its not my life at stake. I'm unsure as to whether driver and passenger belts can be swapped (which would address the dilemma but increase the average risk to life if my repair is dodgy, since I very seldom carry passengers).

I THINK they are not symmetrical in that the inertial trigger will be on the rearward side when swapped. I'd have thought it would still work there but its not the OEM configuration which is of concern and perhaps better avoided.

Your linked belt doesn't seem to specify a vehicle side though which might imply swapping sides is OK.

1986 Daihatsu Skywing - Stuck Passenger Side Inertial Reel Belt - bathtub tom

Your linked belt doesn't seem to specify a vehicle side though which might imply swapping sides is OK.

When I've seen diagrams of the internal workings of inertia reel belts, the ball sits in a shallow 'U' cup, so would lock from any direction.

Edited by bathtub tom on 16/11/2021 at 16:22

1986 Daihatsu Skywing - Stuck Passenger Side Inertial Reel Belt - edlithgow

Your linked belt doesn't seem to specify a vehicle side though which might imply swapping sides is OK.

When I've seen diagrams of the internal workings of inertia reel belts, the ball sits in a shallow 'U' cup, so would lock from any direction.

Yeh, I'd think that too, but I wouldn't like to be wrong, especially with the passenger belt.

On this one at least, the inertial trigger is actually a weight "floating" on a spring, rather than a ball free to roll in a cup. I suppose that is less vulnerable to dirt, but a spring is potentially less symmetrical than Earths gravitational field, either by design, or due to a fault.

That said, I was all set to swap them over, when I recalled I had agreed to give some (manual transmission) practice driving "lessons", muddying the moral maze mixed metaphor more, so I left it where it was.

Just sprayed it (about 15 mins ago) very lightly with 75% alcohol and it freed right up.

Could be:-

(a) Coincidence. (I forgot to try it immediately before spraying. DUH!)

(b) The ethanol/water mix is acting as a lubricant between the two ratchet surfaces, in which case it'll stick again when it dries out.

(c) The ethanol/water mix has dissolved or washed a sticky contaminant from between the surfaces, in which case it should stay fixed for a while.

Suspenseful, eh?

Edited by edlithgow on 18/11/2021 at 03:01

1986 Daihatsu Skywing - Stuck Passenger Side Inertial Reel Belt - edlithgow

Still free. Starting to look like a fix.

I'll give it a while longer before I put the cover back on though.

It is a bit rattly compared to the other side. Could be a loose component, or maybe the ethanol removed some lubricant.

75% ethanol shouldn't be a very aggressive solvent but maybe I should have started with water.

1986 Daihatsu Skywing - Stuck Passenger Side Inertial Reel Belt - edlithgow

Still free. Going to put the cover back on and consider that a fix for now, though it is a bit hard to believe.

I wonder if I should try 75% ethanol on the sticky column stalk too. Maybe its a miracle cure-all.

1986 Daihatsu Skywing - Stuck Passenger Side Inertial Reel Belt - edlithgow

You need to take the whole thing off to put the cover back on because one of the screws is masked by bodywork, and of course after that disturbance it'd locked up again, so I took it off again to remove the masked screw and then put it back. Now the mechanism was accessible it was on its best behaviour.

Hmm, The Law of Sod is strong in this one, as Lord Vader would say.

No complaints as long as it works though.