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Mini cooper d 13 - Cause of brake judder - Ross White

Hi. Hoping someone can figure out the cause of this brake judder.

So I changed the front pads only and immediately got judder. This judder is through the pedal and not the wheel and can also be felt though the handbrake. To describe the judder, it's at all speeds and is quite severe. The brakes also seem to lock a bit under heavy(ish) force. Also, the pedal does not feel spongy and is not sinking to floor under pressure so I dont think it's the master.

Next step I took was to change the front discs and bleed the system. I've also greased the sliding bolts and inspected the pistons, which were clean and free from rust. Same problem????

Currently at a loss as to what is causing this as it all started from a simple pad change. Brakes were working fine before.

Be really interested in any theories you have so I can get this fixed. Looking forward to any replies. Many thanks. Ross.

Edited by Ross White on 20/11/2019 at 00:16

Mini cooper d 13 - Cause of brake judder - elekie&a/c doctor

If you can feel the judder through the handbrake, would that suggest the problem is at the rear?

Mini cooper d 13 - Cause of brake judder - Ross White

Hi, thanks for your reply. Yep, judder through pedal and handbrake. I thought that would suggest a rear problem too but I havent touched the rear so I cant make sense of it. I'll change disks and pads on the rear on the weekend and update.

Mini cooper d 13 - Cause of brake judder - Andrew-T

Tried putting the old pads back in? Nothing to do with the calipers, which will have settled into a new rest position?

Edited by Andrew-T on 20/11/2019 at 09:24

Mini cooper d 13 - Cause of brake judder - Ross White

Thanks for replying. Haven't tried the old pads back in. I'll try that this weekend. Thought it must've been the calipers at first so inspected pistons and regreased the sliders and all good. Even replaced the clips that hold the pads in and no joy. I'll post again after I've tried the old pads.

Mini cooper d 13 - Cause of brake judder - bathtub tom

I'd suggest the judder was there, but not felt because, perhaps, the calipers were a little 'sticky'. Moving the pistons back to enable the new pads to be fitted, briefly removed this stickiness.

I suggest you get the disc run-out checked with a DTI before throwing more money at the problem.

When did you last have brakes cleaned and serviced as GB here would recommend?

Mini cooper d 13 - Cause of brake judder - madf

I suspect the pads are binding in the calipers. Did you use HMP grease on all contact points?

How did you push back the calipers? Did you release the caliper bleed valves when doing it?

If the pads are binding the front brakes will be far less efficient , forcing the rears to do more work.. and if the roads are wet,maybe losing traction ,, hence triggering the ABS..

Did you replace all shims etc correctly?

Mini cooper d 13 - Cause of brake judder - gordonbennet

As said by Madf, are those pads a nice sliding fit in the calipers, they need to be to allow them to release from the disc when the brake is released.

Did you 'exercise' the pistons in their bores to make sure they are nice and free moving, if suspect of sticking pistons, you have sliders that suggests to me the front calipers are single piston, which makes exercising easier, just remove one pad and re-secure the calipers and get an assistant to press the brake pedal a couple of times whilst you watch the piston moving out , whilst out a bit its easy to peel back the dust cover and check the condition of the piston itself, it should press back in smoothly and freely...its also allowable to lube the piston itself with the correct brake grease...not coppaslip which attacks rubber over time.

Agree about checking for disc run out, have you checked the rear face of the discs, sometimes they can be in a right old state compared to the fronts.

Lastly, if the discs have an appreciable wear ridge then the new pads being flat faced may only be in contact with 10 - 25% of the disc until they wear to the shape of the disc, hence very poor braking and overheating of the contact points, gentle braking only until worn in, this is why unless my discs are perfect they get renewed when i fit new pads.

Edited by gordonbennet on 21/11/2019 at 13:09

Mini cooper d 13 - Cause of brake judder - Andrew-T

Lastly, if the discs have an appreciable wear ridge then the new pads being flat faced may only be in contact with 10 - 25% of the disc until they wear to the shape of the disc, hence very poor braking and overheating of the contact points, gentle braking only until worn in, this is why unless my discs are perfect they get renewed when i fit new pads.

Discs have been changed too, GB - see OP's original

Mini cooper d 13 - Cause of brake judder - gordonbennet

Discs have been changed too, GB - see OP's original

Note to self, re-read OP properly you fool.

Thanks Andrew-T.

Mini cooper d 13 - Cause of brake judder - Ross White

Thanks for all replies. Yeah, the disks have been done to. I didn't open the bleed nipple when pushing pistons back in. I used a piston tool to do it. I've also had the pistons out and they're moving freely. No rust. I might try adding some red grease to them cause I didn't do that. The pads and shims were fitted correctly with new shims. In terms of how the pads fit in, all poi ts here greased but I wouldn't say they glide in. Maybe a little stiff to get in. Used Pagid pads.

I'll swap with old pads and if that solves I'll buy better quality pads. Any recommendations? I'll update on weekend.

Mini cooper d 13 - Cause of brake judder - gordonbennet

I've used Pagids many times, no issues at all, maybe the paint on the dges of the back plates is a bit thick and needs scraping off, i've had to do that many times with new pads.

Have found Brembo pads and discs to be very good and try to get them, very good prices on ECP especially when they have an offer, i find the Brembos have a soft progressive feel all the way and wear well, like Ferodos used to feel like back in the day when you could still find them as standard replacement friction materials.

One other thought, are the pads a sliding fit on the caliper itself or in sprung stainless anti rattle fittings, if so did you remove those fittings and clean both them and the caliper face underneath with a combo of sharp chisel and wire brush, muck does accumulate and crud build up under those spring clips.

Mini cooper d 13 - Cause of brake judder - Gibbo_Wirral

I've used Pagid pads and had judder problems. The anti squeal pads they used to fit were terrible. So poor in fact that Pagid started to sell metal shims.

I solved mine by removing the pads, cleaning and re-greasing a couple of times, and it just stopped.

Mini cooper d 13 - Cause of brake judder - Ross White

Well its now sorted. The problem was one of the rear disks was ruined. Just the back side of it tho so didn't notice. No idea how just doing the front caused the judder but it's now fixed and I'm happy. f*** knows how it passed the last MOT though. I guess they didn't look.

Thanks for all your replies. Much appreciated.

Edited by Ross White on 23/11/2019 at 17:17

Mini cooper d 13 - Cause of brake judder - Andrew-T

Well its now sorted. The problem was one of the rear disks was ruined. Just the back side of it tho so didn't notice. No idea how just doing the front caused the judder.

No, I don't see how changing just the front pads could trigger the problem either. There must be some explanation ....

Mini cooper d 13 - Cause of brake judder - gordonbennet

Well its now sorted. The problem was one of the rear disks was ruined. Just the back side of it tho so didn't notice. No idea how just doing the front caused the judder but it's now fixed and I'm happy. f*** knows how it passed the last MOT though. I guess they didn't look.

Thanks for all your replies. Much appreciated.

When you first changed pads you kept the old discs on, so due to wear ridges on the old discs front braking effort was reduced, hence more pedal pressure to stop which maybe caused a slightly sticking rear pad (the ruined disc surface?) to unstick and make contact...well that's my theory anyway :-)

Many thanks for bringing the thread up to date, too many don't bother sadly.