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KIA Ceed - Steering Rack Failure - Redfoo

I have an 09 ceed with 62000 miles on the clock. I have taken it to Kia dealer as the EPS light came on. Had a phone call to say the steering rack needs replacing and will cost £632.00.

Should a steering rack fail after this many miles or is this normal, if not do I have an recourse with Kia?

KIA Ceed - Steering Rack Failure - RobJP

The absolute time limit for any manufacturer liability is 6 years.

Your car is 9 years old.

It's quite possible to wreck a steering rack if it's held on full left/right lock. That puts a lot of stresses on the pump, leading to premature failure.

It's had a 9 year lifespan, which is entirely reasonable. Maybe not ideal, but certainly not horrendous.

KIA Ceed - Steering Rack Failure - Galaxy

Friends of mine had the steering rack fail on a Kia Ceed that was 18 months old and had done less than 5000 miles. Fortunately, the failure was covered by the Kia warranty but, after that, my friends had lost confidence in the vehicle and said it would be going.

And it did, fairly shortly afterwards!

KIA Ceed - Steering Rack Failure - Redfoo

So Kia replaced the steering rack in may, however, the EPS light came on again the other day and they have now said the steering column needs replacing at a cost of £1800 +. Car is not worth that and unsure what to do

KIA Ceed - Steering Rack Failure - Ian D
I would get a second opinion, an indi or another Kia dealer if there is an alternative not too far away
KIA Ceed - Steering Rack Failure - Redfoo

So picked the car up an hour ago, was charged 218 for diagnostic and got the fault codes for what they say is wrong with it.

I have been to see a Indi garage who I know and he can fit me in on Tuesday.

It makes me think now if when they replaced the steering rack in may, if that was even the issue and needed replacing, don't think there is anything I can do about that though?

Fault codes are c1259, c1290 and c2400 if anyone knows what they mean

KIA Ceed - Steering Rack Failure - skidpan

So Kia replaced the steering rack in may, however, the EPS light came on again the other day and they have now said the steering column needs replacing at a cost of £1800 +. Car is not worth that and unsure what to do

if that was even the issue and needed replacing

Fact is the new rack cured the EPS light for almost 6 months. You now have an unrelated issue which requires fixing.

KIA Ceed - Steering Rack Failure - edlithgow

So Kia replaced the steering rack in may, however, the EPS light came on again the other day and they have now said the steering column needs replacing at a cost of £1800 +. Car is not worth that and unsure what to do

if that was even the issue and needed replacing

Fact is the new rack cured the EPS light for almost 6 months. You now have an unrelated issue which requires fixing.

Could be,

However, I understand you can "cure" these fault lights/codes temporarily with just a reset, so if I were the OP I'd have similar doubts.

I should say, though, that I have absolutely no experience with any vehicle capable of generating fault codes, and I would like to keep it that way for as long as possible.

KIA Ceed - Steering Rack Failure - Redfoo

The Kia dealer have not responded to my request for a copy of the report and fault code, so I rang Kia customer support today and then contacted the dealer direct. Apparently the report and fault codes have been archived and they are looking for it and the person who deals with it is not in today so no timescale of when they will find it. That's the biggest load of bull I've ever heard as it is stored electronically surely. Even more convinced now that I have been had!

KIA Ceed - Steering Rack Failure - skidpan

Kia will only keep records of warranty work and since you paid for the repair in May this year (your car was over 7 years old) why should Kia keep records of that.

Its between you and the garage.

KIA Ceed - Steering Rack Failure - Redfoo

Surely a garage keeps records of work done and why it was done, they don't just throw it away. Its held on a computer surely.

By your recogning then the garage cannot prove the steering rack needed repairing in the first place

KIA Ceed - Steering Rack Failure - skidpan

Surely a garage keeps records of work done and why it was done, they don't just throw it away. Its held on a computer surely.

They will keep copies of invoices as required by law but keeping records of why work needed doing will be down to the individual business.

By your recogning then the garage cannot prove the steering rack needed repairing in the first place

I never said or suggested any such thing.

The Kia dealer have not responded to my request for a copy of the report and fault code,

Perhaps they don't have them, it was 5 months ago, see my comments above.

We had a 2010 Kia Ceed SW. Having had Nissans, Fords, VW's and a BMW I was stunned to discover that Kia did not have a central computerised servicing database in this modern world. They had a central database for warranty repairs, safety and campaign recalls so why they could not simply add a tab for servicing was beyond me.

But the simple fact is they only appear to centrally record work paid for by Kia. Work paid for by the customer is not centrally recorded.

Kia Customer Services will need to contact the garage for the info and if they don't have it there will be nothing they can do. In truth, since the car is well out of warranty and its not warranty work I would be stunned if they wanted to get involved.

Edited by skidpan on 03/11/2018 at 11:45

KIA Ceed - Steering Rack Failure - Redfoo

I would have assumed like you they held the records, they have said they have been archived so will wait and see. I think the original fault was not fixed though and the steering rack was replaced when it needn't be. That cost over £800 and may try and persue it through section 75

KIA Ceed - Steering Rack Failure - skidpan

I would have assumed like you they held the records, they have said they have been archived so will wait and see.

I never said that, what I said was "They will keep copies of invoices as required by law but keeping records of why work needed doing will be down to the individual business."

I think the original fault was not fixed though and the steering rack was replaced when it needn't be. That cost over £800 and may try and persue it through section 75

To be successful you will need to prove it was not faulty. To do that you will need to get the rack inspected by a suitably qualified engineer which will cost you £££'s. If you need to have the engineer in court to support this evidence that will cost you £££'s. In both cases you should get the money back if you win. But the 6 million dollar question is, do you have the rack? No rack, no report, no chance.

KIA Ceed - Steering Rack Failure - edlithgow

I would have assumed like you they held the records, they have said they have been archived so will wait and see. I think the original fault was not fixed though and the steering rack was replaced when it needn't be. That cost over £800 and may try and persue it through section 75

Of course these days (and for several decades in the past) they CAN easily keep records of everything at microscopic cost, but they don't want to, so they wont.

Many years ago I had a BL main dealer tell me it would be "prohibitively expensive" to keep key codes for all the cars they produced, when a quick back-of-the envelope calculation showed they would all fit on a floppy disk (remember them) with plenty of room to spare.

Its often a laugh talking to the trade, especially main dealers. Of course they are full of it (probably fuller, since the punters are more clueless) here in Taiwan as well, but a lot of it gets lost in translation

KIA Ceed - Steering Rack Failure - Big John

Not sure they will have the records. Most companies will have had a clearout of redundant/archived data pre GDPR and now there has to be a good reason to store data. Eg Compliance re financial/invoice data or the fact that service history/records are electronically held rather than in a stamped service record book.

You don't stand a chance proving your old steering rack was OK as it will have long since been recycled. I'd move on and try and sort the issue without involving expensive main dealers.

Having said that with an EPS light and as far as I know the Kia has electric power steering integrated to the steering column I'd start investigating this first as the clue is the "E" in EPS which is "Electric". If I was a gambling man (I'm not) I'd say your car battery is on the way out and this is showing up now the weather is getting cold. Electric Power Steering needs very high current and the car will throw up a light if it's struggling. This is true for a lot of cars that have electric power steering - had the same with Mrs bigjohn's Panda. New battery sorted it.

Edited by Big John on 04/11/2018 at 10:38

KIA Ceed - Steering Rack Failure - Redfoo

Just had this back from the dealer -

I have checked the job card and with the Kia master technician on site if a fault code would be stored from your visit to us earlier this .

As the fault is mechanical there would be no stored codes for your vehicle.

KIA Ceed - Steering Rack Failure - Redfoo

Asked for a copy of the report and was given this -

Report says carried out road test found noise from steering area, placed on ramp and inspected all suspension upon inspection discovered excessive play in steering rack

Does this sound right why would the EPS light come on in the first place then?

KIA Ceed - Steering Rack Failure - Redfoo

Any advice guys?

KIA Ceed - Steering Rack Failure - skidpan

Any advice guys?

Same as before.

Fact is the new rack cured the EPS light for almost 6 months. You now have an unrelated issue which requires fixing.

KIA Ceed - Steering Rack Failure - Redfoo

But if you read what the dealer said yestersay they said there was no fault code when 8 brought the car in may, the reason I took it in was because the EPS light came on. Surely if the light comes on there is a fault code attached to it. They are saying it was purely mechanical and play in the steering. There was no play in the steering and the whole reason it was there in the first place was due to the EPS light being on.

KIA Ceed - Steering Rack Failure - skidpan

But if you read what the dealer said yestersay they said there was no fault code when 8 brought the car in may, the reason I took it in was because the EPS light came on. Surely if the light comes on there is a fault code attached to it. They are saying it was purely mechanical and play in the steering. There was no play in the steering and the whole reason it was there in the first place was due to the EPS light being on.

The EPS light simply shows a fault with the "Electric Power Steering". It probably does not generate a code within the cars brain because it does not need to, the light says it all which is "your electric power steering is faulty, get it fixed".

If the rack had not been faulty replacing it would not have extinguished the light for 6 months.

I think you will have to accept that it needs a new column and either fix it, sell it or scrap it.

KIA Ceed - Steering Rack Failure - Redfoo

That's not true though, when the EPS light came last week and they looked at it, three fault codes were generated as mentioned in an earlier post.

KIA Ceed - Steering Rack Failure - skidpan

That's not true though, when the EPS light came last week and they looked at it, three fault codes were generated as mentioned in an earlier post.

In an earlier post you said that the "Fault codes are c1259, c1290 and c2400 if anyone knows what they mean". No one answered and you never indicated you had found out what they were.

Then Kia said "As the fault is mechanical there would be no stored codes for your vehicle".

Have you perhaps asked Kia what those faults codes mean?

KIA Ceed - Steering Rack Failure - Redfoo

Sorry skidpan I didn't make myself clear -

Those fault codes relate to C1259 - Steering Angle Sensor – Electrical Malfunction

C1290 - Torque sensor failure

C2400 - Motor failure

Those fault codes are from when i took it in last week, when they said the column needs replacing.

my issue is that i dont think the problem was fixed the first time or fixed unnecessarily , if the eps light comes on there must be a fault code attached and again i found no play in the steering when i took it in may

KIA Ceed - Steering Rack Failure - Big John

If your steering rack had play it needed replacing anyway.

Re the Electric Power Steering fault as I mentioned above have you checked the battery? This is a common issue/symptom with many makes of cars fitted with electric power steering. If battery is on the way out - usually starting on a cold morning (cold battery hodling less and a harder to turn over engine) if a lower voltage is detected the cars CPU will shut down the electrical feed to the power steering.to preserve what's left in the battery and to protect the power steering motor.

Edited by Big John on 07/11/2018 at 19:31

KIA Ceed - Steering Rack Failure - Redfoo

Checked the battery and was fine, personally speaking there was no play in the steering as I would have noticed it. Incidentally the EPS light has not come back on since last Monday?