Hi Steveieb, I have not resolved my problem. So far I have had replies from just two airbag companies who have said that the VCDS fault code 65535 means I have to change just the airbag control module (located behind the radio/cassette/cd player and climate control unit) and not change the entire airbag system.
Both companies have suggested I buy a brand new one from AUDI dealership for £482 or buy a reconditioned or used one (making sure it has been tested, reset and recoded) from Ebay (prices range from £79 to £161) or buy one from a scrapyard making sure it has the same part number as my old one. With the latter there are obvious risks associated i.e the airbag module may have crash data and /or have deployed the airbags already etc.
Airbags.co.uk will charge around £120 plus VAT to remove and fit an airbag module.
According to AUDI forums in UK and America the airbag fault code (65535) appears to be quite a common problem with the Audi A4 (B5 model) and usually means changing the airbag control module. Some Audi forum members stated that Audi "upgraded " the airbag module at a later date to prevent the fault re-appearing with replaced modules.
As far as the AUDI Handbook is concerned about replacing the entire airbag system after 14 years it seems to me that perhaps AUDI are just being cautious and covering their "legal" backs.
So far, neither of the two companies that I have contacted (except the Audi Dealship) has mentioned the need to replace the entire airbag system because of the fault code 65535 or that the car is 15 years old. And yes there are quite a few Audi A4's on the road that are older than mine and still being driven daily and I am sure they did not replace their entire airbag system after 14 years. I just cant seem to find an independant garage who hascome across this issue in my area.
I also came across articles in some AUDI forums where the appearance of the fault code (65535) in one module can cause the same fault code to appear in anther module because the two modules are related to each other. This could explain why I have the same fault code (65535) in my Airbag and ABS control modules. The trick (according to one forum member) is then ito find out which module is really at fault and save yourself having to buy and replace both modules. At the moment I am looking into this but cant seem to find how to test this theory out.
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