Ford Focus - Ford Focus Mk2 - VVT Camshaft Pulley - dac1

Hi,
I have a 2006 Ford Focus LX 1.6L Petrol car (112k mileage).
I have an EML showing a code (I don't know what the code is) indicating the VVT Camshaft Pulley for Inlet Camshaft requires replacing. I would like to understand if what I'm about to mention has caused it or if it's just coincidence.

In 2018 (85k mileage), I started noticing two seconds of loud clackering (for want of a better description) engine noise most times I started the engine. After six months of this, I though maybe the cambelt is on the way out (I have no idea what I'm talking about, though) and booked the car in for its first cambelt change along with the water pump too. Once the job was done, the clackering noise was still present. The mechanic stated it was just the oil pressure building up on an old car. I also had a full service at this time too.

Fast forward five years to 2024 (112k mileage), I've just had a power steering leak repaired, prop-shaft seal leak repaired, and a engine flush and oil change. Within 40 miles of collecting the car, the EML came on and the mechanic (different garage to five years ago) stated the fault code was suggesting something with the Camshaft (I didn't quite understand it). He said maybe it is due to the engine flush dislodging some sludge (the car's last oil change was in 2019 and it had be SORN for 2021 and 2022 so sitting still) and that is now blocking areas (i.e. solenoids). He cleared the code and said come back if the EML comes on again. 100 miles later it did. The mechanic said the same fault code showed. He took out the two solenoids and two other components in that area, and all were free of sludge. For this reason he doesn't feel the engine flush or oil sludge has caused the problem. The mechanic feels the Camshaft pullies were showing signs of failure in 2018 when the start-up clackering noise started (I had explained the history of the car's noises in case it helped). He suggests it's just coincidence that the EML showing the Camshaft pulley has come on within 40 miles of an engine flush, power steering leak fix, prop-shaft seal leak fix.

I trust these mechanics and they certainly know better than I do, but I just don't believe in coincidences of this sort.
For my curiosity, do you have any understanding if the three pieces of work has caused the VVT Camshaft Pulley for Inlet Camshaft to fail to the extent the EML is now on?
Could it be the repairs have made the car more efficient, increased engine pressure which has caused old, worn pullies to finally malfunction?

I'm trying to understand if there is a connection because I'm now in two minds whether to repair the car or not. If I repair this Camshaft pulley, which includes another cambelt replacement, then will this repair cause another part of the car to fail.

This question isn't looking for ammo against the garage. It's just one of those things and not their fault. It's purely curiosity and to help my decision on repairing it or not. I did want to drive the car for a few more years - hence paying for the two leak fixes and oil change.

Your thoughts are welcomed and apologies for the essay. Thanks.

Edited by dac1 on 06/12/2024 at 17:48

Ford Focus - Ford Focus Mk2 - VVT Camshaft Pulley - Andrew-T

Can't help with diagnosis I'm afraid, but I think the answer to your question will depend on what an effective repair might cost - which itself depends on accurate diagnosis - how much you like the car, and how much you might be willing to spend on a different one (which you won't know).

Coincidences do happen occasionally, but I agree this may not have been one. Some people say flushing an engine can do more harm than good :-(

Ford Focus - Ford Focus Mk2 - VVT Camshaft Pulley - elekie&a/c doctor
Camshaft vvt system works on oil pressure, so it’s important that the oil is not contaminated and is if the correct grade . However , after so many years and miles , they do wear and not perform so well . At 18 years old, I’d be inclined to leave it alone . The repair would likely be more than the value of the car . Just monitor the situation. Not sure you can blame the garage , it’s an issue you’ve had previously and known about.

Edited by elekie&a/c doctor on 06/12/2024 at 18:38

Ford Focus - Ford Focus Mk2 - VVT Camshaft Pulley - dac1

Thanks for your replies.

The repair will be £600. £600 is cheaper than buying another car, however I'm concerned that the repair will further caused other failures on a car that age.

Thinking about it, the mechanic said, when he completed the leaks fixes, that something was unplugged. I don't recall what was unplugged but I wonder if it was a sensor that was unplugged which prevented the VVT camshaft pulley fault from being sent to the ECU and thus the EML never being shown. If this is true, what sensor do you think was unplugged (possibly the camshaft sensor)? Would unplugging the camshaft sensor prevent the fault being registered and is it possible for the car to work as normal of this sensor is unplugged? I'm thinking if it was this sensor that was unplugged and I was able to drive the car for six years without any EML or limp mode occuring then maybe it be an idea to unplug it.

Thanks.

Edited by dac1 on 08/12/2024 at 08:49

Ford Focus - Ford Focus Mk2 - VVT Camshaft Pulley - elekie&a/c doctor
It’s now a low value car . Personally, I wouldn’t spend any more money on non vital repairs. Just drive it and monitor the situation. Hopefully when the car was serviced, the correct grade of oil was used .
Ford Focus - Ford Focus Mk2 - VVT Camshaft Pulley - dac1

I would like to think so as they're a decent garage with a good reputation. The car has been driven 200 miles since the oil flush and not once has the oil light come on. Wouldn't it come on if the wrong grade oil was used?

Let's say the oil wasn't the correct grade and I also don't want to spend another £100+ changing the oil again. Could I top up the oil to just over the max level with the correct oil that I do have. Will that balance out the wrong oil, if indeed the wrong oil was used?

Edited by dac1 on 08/12/2024 at 09:54

Ford Focus - Ford Focus Mk2 - VVT Camshaft Pulley - Andrew-T

I don't recall what was unplugged but I wonder if it was a sensor that was unplugged which prevented the VVT camshaft pulley fault from being sent to the ECU and thus the EML never being shown..

Perhaps the sensor was unplugged as you suggest, to hide the EML for a MoT pass ? :-)

Oil grade - depends whether the oil light comes on for low level or low pressure (or both) ?

Edited by Andrew-T on 08/12/2024 at 09:56

Ford Focus - Ford Focus Mk2 - VVT Camshaft Pulley - elekie&a/c doctor
Do not top up the oil over the maximum mark . That could easily cause more trouble. Ask the garage what grade oil they used . The oil light monitors pressure, nothing else.

Edited by elekie&a/c doctor on 08/12/2024 at 10:04