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Vw tdi - 1.9 tdi rough running very lumpy? - Roy Brown
Hi, I bought a 2009 1.9 tdi Vw as a trade in. It has 65k miles.
It does not have any fault codes or warning lights on the dash.
It starts perfect but runs very rough and lumpy, will not idle at a constant rpm.
When driving it feels like it is down in power.

The car seems to be fairly well looked after with full service history but as it was a trade in to a main dealer I don’t know much more.
I know this is almost impossible to diagnose fully online but I am just wondering on the off chance possibly this may have happened someone on here before? To me I’m leaning towards the fuel side of things but I’m not sure where to start with that.

Thanks
Vw tdi - 1.9 tdi rough running very lumpy? - RT

Add some injector cleaner to the fuel, at maximum recommended dosage - if the injectors are gummed up this'll clean it.

Vw tdi - 1.9 tdi rough running very lumpy? - elekie&a/c doctor
Impossible to give any accurate diagnosis without some testing. Do you have the 3 or 4 digit engine code ? . It will be on the engine cam cover or a label in the boot .
Vw tdi - 1.9 tdi rough running very lumpy? - Big John

Pretty simple technology on the 1.9 pd - most don't have a DPF but there are some approaching 2010

A common fail is the vacuum/electric system that operates EGR, turbo variable vanes and anti shudder for turn off - but this does vary between models of car and engine codes.

Another common fault that doesn't always show up as a code with the 1.9pd is a failing injector wiring loom within the head. It sits in hot oil and is a well known problem.

It does sound like you've bought some one else's problem though.

What car is it and what engine code does it have?

Edited by Big John on 31/12/2021 at 21:22

Vw tdi - 1.9 tdi rough running very lumpy? - Roy Brown
Thanks for the replies.

It is a BLS engine code and it does have a DPF as it is one of the later BlueMotion models.

I changed the fuel filter and ran some injector cleaner through it but it didn’t seem to do much.

The old filter didn’t look too bad (I have seen worse)

Will check the injection quantity/timing with VCDS and report back
Vw tdi - 1.9 tdi rough running very lumpy? - elekie&a/c doctor
Pd engine could be a mechanical fault. A worn camshaft could give your symptoms. If you have the equipment to check the low fuel pressure at the tandem pump , that’s something that needs testing .
Vw tdi - 1.9 tdi rough running very lumpy? - Railroad.

Before you delve right in and overthink everything just remember this. A diesel engine needs the following four things to run. If it doesn't run properly, or not at all, one or more of these four will be the problem. Check and eliminate each one so that you can examine the others in more detail.

1. A good supply of clean oxygenated air

2. Good compression on all cylinders

3. A clear and unrestricted exhaust

4. A good supply of fuel at the correct time.

Start with no.1. Check the whole air intake to make sure it's clean, unrestricted and that the EGR valve isn't stuck open.

Check no.3 by dropping the front pipe and starting the engine. Bear in mind here you might annoy your neighbours.

No's 2 & 4 won't be as easy for you to check out unless you have the right equipment, but you may not need to go here if you find a problem with no.1 or no.3.