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Gearbox reliability - Any - mcb100

It's a consistent message on here that:

Twin clutch = bad

Torque converter = good

Is this based on anything other than 'that's what people say', or is there any data out there that backs up the opinion? Is DSG forever tarnished by issues with early versions that have long been overcome?

Gearbox reliability - Any - Manatee

We've had one since 2014, the 7 speed dry clutch DSG on a Skoda Roomster.

I didn't like the idea but the price was right as a pre-reg and it only does 5,000 a year so I took a chance. Nothing bad has happened yet.

But. I'm not sure I'd buy a used one out of warranty.

Opinion follows.

To my mind they will always be a bodge job. They were IIRC originally conceived by Porsche for racing, because a twin clutch can do millisecond sequential changes. On the move, they work very well.

Since then they have evolved to mimic a traditional automatic. They appeal to people who buy performance cars but I think the reason for their ubiquity in bread and butter cars is economy. They can match or even better a manual for mpg and emissions.

Undoubtedly the programming has got better over the years, but the fact is that you have a friction clutch that is computer controlled. With a manual, the driver controls the clutch. If they typically manouevre by slipping it then they will wear it out. In over 40 years of driving I have never had to replace a clutch because I can see, in my mind's eye, what it is doing and I avoid abusing it and overheating it.

DSG's are just the same. If they are held on the accelerator then the clutch is slipping. This will not only accelerate wear but it will also heat up very quickly. The 'boxes monitor temperature and will tell you to stop if it gets too hot but by then...well, there's a good chance it's got too hot and if this is repeated often enough something will fail. They don't like heat.

The handbook for ours actually says not to hold it on the accelerator but to keep your foot on the brake when stationary. But how many people read that or remember it?

Because you can't control the clutch directly then if you want the box to last I think you have to know how it works. Fine manouevring is absolutely painful. We have an upslope to the front of the house where we currently live and we park two cars up to the front wall. One is an Outlander with a slush box. This is an absolute joy to inch into place. You can take as long as you want and do it half an inch at a time, and stop with full control just by releasing the accelerator a millimetre or two.

You can try to do this in the Roomster but what happens when you release the brake in D is that there is a hiatus (hill hold stops it rolling back - this is just about essential on these cars) then, after a second or so, the 'brain' brings the clutch to the biting point. You press the accelerator to move forward. It moves. You then have to back off the accelerator because the brain continues to let the clutch in and you are lurching towards the wall. You press the brake. This fully disengages the clutch as the car stops. Then you repeat. If you are far enough away when you start this lark, it might even change into second (they do this as soon as they are rolling, I usually knock it into manual and put it in first as I turn into the drive to prevent it). You do this three times, by which time you have either hit the wall or you decide you're near enough even though you'd like to be a bit nearer.

After a while you get bored with this and just drive in in one go, and try and gauge your first stop where you will park the car. You can't do this slowly because the clutch is fully engaged, so usually you are a yard and a half away, occasionally you are worryingly close.

My personal theory is that the boxes that give trouble are most likely those driven by people who try to use them like a slush box. And why wouldn't they? Many won't even know what sort of automatic it is, so they do what they've always done.

We are both conscious that in traffic we need to keep the brake pressed until we set off, then we set off, without creeping. Creep is one of the joys of automatics, but death to DSG's. We don't shuffle along, we wait for a decent sized gap before moving. In the Outlander, I just let it creep but progress is more of a series of hops in the Roomster.

Of course many people just don't worry about this. For just setting off, driving along and stopping they are pretty good. Damned clever in fact. Ours is rarely in the wrong gear, and then not for long.

My daughter has a Audi A6 with a 3 litre diesel and a 7 speed wet clutch job. That is much better at creep and I think you could mistake it for a TC auto - presumably it's programmed to feel better as the multiplate clutch in an oil bath can cope better than the single plate dry clutches in the Roomster. I think her car has done maybe 50,000 miles without problems.

I'm sure they have got better, and more reliable as the software has been tweaked. I still don't like the dry clutch version, although it is superb once rolling. I think you can improve your odds a lot by careful use, provided a previous owner hasn't worn it out or overheated it, hence I wouldn't be confident about buying used.

Of course I'm biased, I don't like them so I focus on their weaknesses. But it's becoming clear that they are being dropped by manufacturers in favour of improved TC boxes or CVTs.

Edited by Manatee on 03/09/2020 at 10:35

Gearbox reliability - Any - pd

The DSG gearboxes which are 6 or more recently 7 speed used on the larger VAG engines are generally reliable and probably as reliable as any other automatic gearbox.I find them very good to drive as well.

It is 17 year old technology so hardly unknown. I'd probably avoid the early ones but most of those cars have been scrapped due to other things anyway.

The 7 speed used on smaller engined VAG cars between about 2007 and 2010 did have some specific issues and I'd probably avoid those.

Ford's "Powershift" does not seem to have proved as reliable as VAG's.

Torque converter gearboxes can have issues and I shudder when people describe them as "bulletproof" on here.

Gearbox reliability - Any - SLO76
Owner reviews on websites and forums often speak ill of automated manuals like the DSG and Powershift. Half an hour spent googling will reveal plenty of related woe and certainly my contacts in the trade were very wary of them. There’s even class actions against Ford in several countries relating to their Powershift transmission. The firm have now given up and returned to a conventional torque converter setup.

Possibly later wet clutch DSG’s are ok, it’s too early to tell if the last incarnation is robust or not but the truth is they are hugely complex and cripplingly expensive to repair or replace. It’s a huge risk buying a used car so equipped. Even the Japanese couldn’t make the things work right with both Toyota and Honda trying then later abandoning their own automated manuals. Saab also tried and failed.

The best bet for a used auto is a traditional torque converter, the latest versions are actually much more efficient than older types and thus use little if any more fuel than manuals. Next down is a CVT, particularly Toyota’s offering which has proven to be very robust. Nissan’s CVT has proven itself to be made from cheese however and should be avoided.

In all the years I’ve had buying and selling cars I’ve never had a failure with a torque converter transmission. I have had issues with early CVT’s and I would never touch a cheap automated manual.

Edited by SLO76 on 03/09/2020 at 11:38

Gearbox reliability - Any - nellyjak
In all the years I’ve had buying and selling cars I’ve never had a failure with a torque converter transmission. I have had issues with early CVT’s and I would never touch a cheap automated manual.

Precisely...and in all the years I've been driving TC boxes (50.!) I have never had a failure or even an issue...keep the ATF at the right level...and in the right condition..then you have a pretty reliable long lived unit.

Maybe not bulletproof...but as near you are are gonna get.

Gearbox reliability - Any - pd

There are loads of torque converter gearbox issues. There is an entire specialist industry dedicated to repairing them. If they were that reliable it wouldn't exist.

I dread to think what a rebuild on the latest 8 and 9 speed units will cost but the prior 6 and 7 speeds weren't great.

The ZF 6-speed 'box frequently goes at about 120k miles, the Aisin 6-speed 'box is very prone to valve body issues, the Mercedes 7-speed 'box is also very prone to valve body and torque converter issues, I could go on.......

Even the Toyota 'box used in the larger Lexus has a habit of losing reverse and needing a full rebuild.

There is a big difference between automatic manuals and DSG style gearboxes. They are not the same thing. I'd be wary of the 7-speed dry clutch VAG unit but wouldn't worry too much about the 6-speed. It is a very good gearbox. Sure, some go wrong, but they've sold millions and it is no less worrisome than quite a few conventional autos and definitely better than the CVT it replaced.

Edited by pd on 03/09/2020 at 13:35

Gearbox reliability - Any - _

The only gearbox I ever had problems with was a mini in 1977. it was an ex hire car in Jersey..

goes without saying 2nd gear went.... fixed by Adrian at Maufant Garage, lasted a few days, but did it again no problems.

Gearbox reliability - Any - cws

"The ZF 6-speed 'box frequently goes at about 120k miles, the Aisin 6-speed 'box is very prone to valve body issues, the Mercedes 7-speed 'box is also very prone to valve body and torque converter issues, I could go on......."

Early MB 7-speed boxes yes (issues with the valve body/conductor plates made by Siemens VDO) but the later 7G+ boxes introduced in tandem with stop-start (around 2010 onwards) no major issues and nothing showing up either on the latest 9G box. The key thing is maintenance and getting the ATF changed on or before schedule AND using the correct fluid. Owners either aren't aware or dodge it due to the cost........

Gearbox reliability - Any - Steveieb

Any idea of the track record of the auto gearbox on the Volvo V70 2005 era. It’s auto and manual override .

Gearbox reliability - Any - concrete

No piece of engineered metal is 'bulletproof' where it comes into contact with the human factor. I have been driving since 1967 and have never had a clutch or gearbox failure. Nor any other catastrophic failure either. Some vehicles did develop faults, usually silly ones like trim or seating or electronic niggles (aka Renault). I have owned my own manual and automatics and driven company cars too and no faults to report on most marques. However I am a considerate driver who tries to make the vehicles life as easy as possible. Driving technique plays a large role in this. Looking well ahead so slowing down naturally or braking gently instead of using the gearbox to slow down. Use the handbrake not the clutch to keep the vehicle still at a junction etc etc. We all know what to do and how to do it, but some disregard it altogether. My brother in law used to annoy me with his reckless techniques. never uses the handbrake, slips the clutch etc plus numerous bad habits. His company BMW's were always in the garage for some repair or other. Most engineered kit will respond to good treatment with years of service. Most of this is in our own hands. Apart from glaring design faults which are usually soon found fairly quickly and word gets around. Look after your vehicles, they cost a lot of money.

Cheers Concrete

Gearbox reliability - Any - Andrew-T

A question from a lifelong driver of manuals (I have very occasionally driven a hired TC car): can any of these varieties of box manage anything corresponding to a manual block-change (3rd to 5th for example) or are they always sequential ?

Gearbox reliability - Any - gordonbennet

A question from a lifelong driver of manuals (I have very occasionally driven a hired TC car): can any of these varieties of box manage anything corresponding to a manual block-change (3rd to 5th for example) or are they always sequential ?

Have as little to do with AM boxes in cars as possible, but have had lorries mostly with single clutch AM boxes since 2005.

On most lorries you can drive the box in manual mode (as you might expect better and more efficient progress usually ensues), the vast majority of boxes, usually 12 speed, you can block change 3 and in some cases 4 gears either up or down, in auto mode most lorry boxes jump 2 or 3 gears in the lowest gears either way, its only when you get above about 8th that they are sequential in most cases.

Gearbox reliability - Any - badbusdriver

While it may appear that i think DSG/DCT boxes are the devils work, it is more when folk are thinking of buying 2nd hand, especially the dry clutch versions. If buying new, with the security of a warranty, fine, go for it.

But buying 2nd hand is an entirely different kettle of fish. Not only are you going to have no (or at least much less) warranty to fall back on, but (in by far the most cases) you will have no idea how the car has been driven. This, to me is the key issue with the longer term reliability of a car so equipped.

There has been disagreements on past threads when some forum members (including myself) are describing DSG/DCT as a seperate entity to an auto. Others argue back that as it has two pedals and you don't (have to) change gear yourself, it is an auto. Taken at face value, that statement is of course true, but as Manatee points out, driving a dry clutch DSG like a t/c or CVT auto is exactly where things will start to go wrong. So maybe there should be a clear distinction for automated manuals?.

I have now (somewhat reluctantly) joined this club, albeit in a simpler and (in theory) more reliable single clutch automated manual. Reading Manatee's comments about low speed manoeuvring in the Yeti, i'd have to say the Ignis AGS is definately better. Whether this remains the case over the 3 years we will have the car remains to be seen, but initially anyway, i'm happy enough with it. The only concern was that going from drive into reverse (bearing in mind we are on a hill, not steep though) would result in the car rolling forward. Pausing for a second or so in neutral before reverse stops this happening. But still, as i mentioned in my thread on the Ignis, it really annoyed me that (up till now anyway), UK Ignis auto buyers had to take this flawed gearbox whereas buyers in Australia, Japan (and a few others), got a CVT. For me personally, learning how to get the best out of the AGS in the Ignis will give me a degree of pleasure, but in this day and age i shouldn't really have to.

After 3 (and a bit, thanks to covid) years with the Jazz and its stepped CVT, i am left in no doubt that this is a much superior 2 pedal option than a dry clutch DSG (or single clutch AGS), certainly in a small car, and despite what the motoring press might tell you.

While t/c auto's are (thankfully) very much making a comeback on cars the size of a supermini and larger, for those looking for a properly small car with a 'proper' easy to use auto (just press and go!), there is a dearth of choice. The Hyundai i10 and Kia Picanto have recently moved from a smooth t/c auto to single clutch automated manual, the VAG trio have always used an ASG, as have the C1/108/Aygo, Fiat 500/Panda, and the Ignis. Post facelift Ignis's (Ignii?) will use the CVT, but other than that, your only choice is the soon to be (along with the rest of the Mitsubishi range) absent from the UK Mirage (which always used a CVT).

Gearbox reliability - Any - mcb100
Interestingly, Peugeot & Citroen have gone manual only in 108 & C1, but Toyota have stuck with the option to have an automatic - customer profile, perhaps.
Nissan, apparently bucking the trend back to back to TC’s have moved Juke from CVT in the previous model to a seven speed DCT that also now appears in QQ.
Gearbox reliability - Any - John F

The ZF 6-speed 'box frequently goes at about 120k miles, the Aisin 6-speed 'box is very prone to valve body issues,

I dispute that. The ZF 6HP box has existed in millions of powerful cars since 2000. If it was frequently breaking there would be a lot on the forums about it, but there isn't - I have often looked (there's one in my Audi). Aisin also has churned out loads of TC 6 speeds for a variety of vehicles (including our Peugeot 2008) and, in stark contrast to the DSG manufacturers, has a rock solid reputation for reliability. Like any examples of mass produced machinery a tiny fraction will break, especially if abused, or had an unnecessary ATF change. Here, the adage 'if it works don't mend it' is particularly apt.

Gearbox reliability - Any - pd

The ZF 6-speed 'box frequently goes at about 120k miles, the Aisin 6-speed 'box is very prone to valve body issues,

I dispute that. The ZF 6HP box has existed in millions of powerful cars since 2000. If it was frequently breaking there would be a lot on the forums about it, but there isn't - I have often looked (there's one in my Audi). Aisin also has churned out loads of TC 6 speeds for a variety of vehicles (including our Peugeot 2008) and, in stark contrast to the DSG manufacturers, has a rock solid reputation for reliability. Like any examples of mass produced machinery a tiny fraction will break, especially if abused, or had an unnecessary ATF change. Here, the adage 'if it works don't mend it' is particularly apt.

Quite common on RWD for failure about 100-120k on the ZF - lots of BMW 3 and 5 series 2003-2008ish seem prone. The valve bodies also wear with jolts on down changes being first symptom. I've had one myself!

Aisin 6-speed the 'box is usually quite strong so usually just a valve body change fixes them.

Gearbox reliability - Any - John F

The ZF 6-speed 'box frequently goes at about 120k miles, the Aisin 6-speed 'box is very prone to valve body issues,

I dispute that. The ZF 6HP box has existed in millions of powerful cars since 2000. If it was frequently breaking there would be a lot on the forums about it, but there isn't - I have often looked (there's one in my Audi).

Quite common on RWD for failure about 100-120k on the ZF - lots of BMW 3 and 5 series 2003-2008ish seem prone. The valve bodies also wear with jolts on down changes being first symptom. I've had one myself!

Interesting. Lots....or just a few? BMW always seem to try to make their performance cars slightly quicker than the competition - possibly appealing to the type of driver that might be harder on the transmission?

Gearbox reliability - Any - SLO76
“ There is a big difference between automatic manuals and DSG style gearboxes. They are not the same thing”

Actually, they are. What I suspect you’re comparing here would be twin clutch automated manuals like the DSG and single clutch like Honda’s horrid i-shift and Toyota’s MMT. Yes you’re right, there’s a world of difference in the way they drive with the twin clutch much smoother and quicker changing but essentially they are the same basic thing, an automated manual gearbox where it is changing gear and operating the clutch for you in a somewhat simplistic description.
Gearbox reliability - Any - Engineer Andy

From what I hear on 'auto' boxes, the rule is Jatco = bad, Aisin = good.

Jatco is at least part owned by Nissan, Aisin has Toyota connections, and whose boxes are used by BMW.

Rather says a lot.

I believe Mazda now make their own - they used to use Ford-made ones, which seemed fine (TC only), and probably still are as Ford have gone back to them from the disaster of Powershi(f)t.

Hyundai/Kia make their own, at least now. Not sure if they made the TC ones they used to use a few years ago.

Glad I didn't get a CVT Micra when I bought a mid 90s one as my first car 22 years ago.

Gearbox reliability - Any - Manatee

From what I hear on 'auto' boxes, the rule is Jatco = bad, Aisin = good.

J.

Jatco CVT's were the issue IIRC, not the epicyclics.

Mazda has used a lot of Jatco transmissions, in fact I think was a partner in Jatco at one time.

Gearbox reliability - Any - RT

From what I hear on 'auto' boxes, the rule is Jatco = bad, Aisin = good.

J.

Jatco CVT's were the issue IIRC, not the epicyclics.

Mazda has used a lot of Jatco transmissions, in fact I think was a partner in Jatco at one time.

My understanding is that Jatco's aren't the best but Subaru's automatic transmissions were originally based on the Jatco so can't be too bad - their reputation isn't helped by car makers like Ford fitting transmissions that don't quite cope with the torque, obviously cheaper than using a heavier-duty transmission.

Gearbox reliability - Any - Metropolis.
In general, torque converter is more dependable if the fluid is maintained correctly and not allowed to overheat. But they are not made equally, as I said in another post on this forum www.honestjohn.co.uk/forum/post/index.htm?t=127897
Gearbox reliability - Any - Metropolis.
Rather than clicking the link I’ll just post the comment below..

Whilst I agree on the whole with HJ's fondness towards the good old fashioned torque converter automatic, being generally much more reliable than an equivalent automated manual such as DSG, PDK, Easytronic, I-Shift etc.. let's not forget there have been some real clangers made!

It concerns me that HJ is recommending the new PSA EAT8, it's somewhat unproven and, well, French cars do have a reputation for slushboxes made of, ahem.. cheese!

Honda seem to have had a hard time making reliable gearboxes, (not singling out the Jazz BBD!) and in fairness it does seem to be their only weak point.They get quite a hard time in the US over this for obvious reasons. www.hondaproblems.com/transmission-failure/ and wheels.blogs.nytimes.com/2011/01/08/honda-transmis.../ and video, excuse the loud voice, he's partially deaf... : www.youtube.com/watch?v=BycsYMQEED8

Chrysler have an awful reputation with their automatic gearboxes, each new generation promises to be better than the last, but they can't seem to crack it. Failures at 50k miles are all too common.

Mercedes have been up and down in this regard, but on the whole seem to hold up.

Ford automatics are hit and miss (not the powers*** or the newest t/c which are too new), some models, such as the Mk 1 and 2 Mondeo were notorious in the US where it was sold as the Contour for eating gearboxes.. but then we have JohnF's focus which soldiers on without maintenance!

ZF appear to vary by application for obvious reasons, too much to quantify really although i'd sooner have an Aisin.

Jatco (Nissan) used to be fairly good, not so much these days, particularly the CVTs which keep blowing!

I have no real idea about Hyundai/Kia gearboxes, but perhaps that's a sign they're doing quite well with their home-grown gearboxes. They did have a reputation for being a tad slow shifting 'lazy' on the old Sonatas.

Honourable mention goes to the Astra H, which had a wonderful design whereby the automatic transmission cooler pipes are directed through the main radiator for cooling. Inevitably these crack or corrode, mixed fluids = bye bye gearbox! and that was an Aisin unit!

Not all torque converter boxes are made equal.
Gearbox reliability - Any - daveyjp

Worst car I had for warranty claims was an A3 DSG. It was my second, first was fine, but the second one never seemed to drive right and I felt all was not well.

Not as smooth as my first one and during DPF regens it could only be driven properly in sport mode as it held onto gears longer. It also seemed to jump into gear on occasion. I had engine and gearbox mountings changed costing a fair penny, but never truly fixed.

My hunch was correct and the mechatronic unit eventually failed. It was better, but never perfect and I sold it after 2 years.

Gearbox reliability - Any - John F
Rather than clicking the link I’ll just post the comment below....... It concerns me that HJ is recommending the new PSA EAT8, it's somewhat unproven and, well, French cars do have a reputation for slushboxes made of, ahem.. cheese!

I expect you know by now that both the EAT6 and EAT8 boxes are not French, but Japanese (Aisin).

Ford automatics are hit and miss ....... but then we have JohnF's focus which soldiers on without maintenance!

Indeed it does - because it's not a 'powershift'.

Gearbox reliability - Any - Metropolis.
Yes, not french, but buying in a gearbox from a quality manufacturer is one thing, implementation is another. That said, it appears to be so far, so good!
Gearbox reliability - Any - Engineer Andy

Not all dual clutch gearboxes are renowned for unreliability, e.g. those from the Hyundai/KIA stable, but even with VAG's DSG, as many of our own Backroomers show, how you use them can make a huge difference as to how long they last. Whether the same applies to Ford's Powershift, I'm not sure.

People should stop calling dual clutch gearboxes 'automatics' - the stick may fool people into believing they are, but all they are are semi-automated manuals, as they have two clutches instead of one, which the car controls.

If you engage in manouvres that, using a manual car, would cause you to slip the clutch, like hill starts, riding the clutch in heavy traffic, towing, etc, then a dual clutch transmission will wear out relatively quickly, as would a manual's. Even people who have a driveway on a slope may experience more wear problems if the car's used a lot.

My (manual) car went through its clutch in only 60k miles (it was 10+ years old at the time) precisely because a good proportion of my commuting (time-wise) was in jig-jog traffic, especially in the year before I changed the clutch.

DSGs/DCTs are primarily designed for efficiency and performance driving - in my view, if your driving pattern is driving in lots of slow moving/stop-start heavy traffic, especially in more hilly areas or you tow, then these aren't the gearboxes you should go for, especially those that seem more susceptible to damage from that sort of driving.

With TC and CVT auto boxes, this isn't the case as much as they don't come with a clutch, but you can still burn through one if it is abused.

My next car (assuming I can afford it) will likely be an automatic, and I'll likely go for a TC (Mazda) or at worst a CVT (Toyota). I could get a DCT if I get a Hyundai or Kia. That's assuming we're not all gone EV by then, in which case, it doesn't matter! :-)

Gearbox reliability - Any - sammy1

It is 2 years since MINI switched from TC to Duel clutch auto,. has anyone had any experience of their new box

Gearbox reliability - Any - gordonbennet

I wonder how many torque converter boxes that failed had never seen fresh oil? and yes we all know some makers decided their gearboxes were sealed for life...no problems for them if it goes bang at year 7 when the warranty was for 3 years.

I've run TC autos for ever, yet to have a failure, but they all saw fresh oil during my ownership.

Gearbox reliability - Any - pd

One thing the modern TC autos do is have very aggressive lock up patterns - some even lock up in 1st and reverse. The older ones only did so in higher gears and then only after a while at a steady speed.

Anecdotally this does seem to be putting more wear on the TCs with codes in cars for failed lock up not uncommon in higher mileage cars.

I guess this debate will go away if electric becomes the norm.

Gearbox reliability - Any - blindspot

hyundia i 10 and picanto. aisin warner as was corsa b . no probles with me afterhigh miles

Gearbox reliability - Any - John F

I wonder how many torque converter boxes that failed had never seen fresh oil? and yes we all know some makers decided their gearboxes were sealed for life...no problems for them if it goes bang at year 7 when the warranty was for 3 years.

I wonder how many sealed for life TC boxes have failed soon after a well-meaning or avaricious mechanic has disturbed it with an unnecessary ATF change? I once read what appeared to be an objective and expertly written article saying there was a risk of small particles from a disturbed/changed filter adversely affecting the solenoid valves. That is why I think the adage 'if it works don't mend it' is particularly relevant for these boxes if they have only been used for mechanically unstressful normal day-to-day driving. The Mazda/Ford one in our Focus still works fine at year 20, as does the 15yr old bullet proof ZF 6HP in my Audi (which can be considerably more stressed coping with 4 x the power of the Focus).

Gearbox reliability - Any - concrete

The Mazda/Ford one in our Focus still works fine at year 20, as does the 15yr old bullet proof ZF 6HP in my Audi (which can be considerably more stressed coping with 4 x the power of the Focus).

As I stated in my post the way you treat it is very important to its well being. John I am sure that being aware of the stresses than occur within gearboxes you drive as sympathetically as possible and thus extend the working life, and of course save a lot of hassle and money to boot. Never had a clutch or gearbox problem ever in over 50 years of driving.

Cheers Concrete

Gearbox reliability - Any - John F

John I am sure that being aware of the stresses than occur within gearboxes you drive as sympathetically as possible and thus extend the working life, and of course save a lot of hassle and money to boot.

I do indeed

Never had a clutch or gearbox problem ever in over 50 years of driving.

Neither have I, apart from the RHD adapted clutch cable (which went round a pulley and got metal fatigue) snapping every 40,000 miles or so in our old Passat GL5. But about 52 years ago I remember stripping a couple of teeth off the 1st gear cog in my first car, a three speed Ford Anglia. In those days the mechanics were not much more complicated than my childhood Meccano set. Fortunately, as an impecunious student, It was fairly easy to drop the box, open it up, remove the offending cog and replace it.

Gearbox reliability - Any - mcb100

I'm in a similar position with the ZF 6 speeder in my S-Type - it was originally a sealed for life 'box, then Jaguar changed to having an oil change after 60,000 miles (I think). So far as I know it has never been done prior to my ownership, and it's just hitting 120K miles. But it's as smooth as a smooth thing on a smooth day, and I'm not sure it's worth the cost of the special ZF fluid it uses (7 litres of fluid and new sump pan are c£200).

Gearbox reliability - Any - expat

When they say sealed for life they mean the life of the transmission. Changing the fluid every 5 years or so is money well spent. The other big problem is manufacturers who put the transmission oil cooler in the radiator separated from the coolant by a thin metal plate. Inevitably the plate leaks and you get coolant and auto transmission fluid mixing with dire effects on both the transmission and the engine. Milkshakes is what this is called after what your coolant can look like. As always prevention is better than cure. I had an after market ATF cooler fitted which is completely separate from the radiator. My t/c is on 250,000km now and still going strong.

Gearbox reliability - Any - John F

When they say sealed for life they mean the life of the transmission. Changing the fluid every 5 years or so is money well spent.

I completely disagree - see my post of yesterday morning. By this time our Focus would be due its fourth expensive and unnecessary ATF change, and my Audi its third, with the associated risk of malfunction due to unnecessary interference. Here is a link to ZF's maintenance advice, which can be found on page 5.....

aftermarket.zf.com/remotemedia/lol-lubricants/lol-...f

...it is ambiguous, stating sealed for life, followed by a 'however' sentence suggesting change at 150,000km, but no time limit, especially for hard use in a hot climate, or where previous use is unknown. I don't know when they started to include this sentence. UK garages which sell ZF equipped cars may or may not be aware of this.

Edited by John F on 05/09/2020 at 10:08

Gearbox reliability - Any - Manatee

You can check the colour of it for nothing.

Rather than time or mileage, the ideal would be to change it when its losing its virtue, whenever that is. If it's brown, I'd change it.

I should say I have no special knowledge or experience here but if you favour leaving it in, it seems sensible to look at it.

Gearbox reliability - Any - mcb100

By the time I've removed all the undershields, uscrewed the drain plug just enough to draw a sample and removed the refill plug to top it back up again I may as well go he whole hog and change it.

Gearbox reliability - Any - Manatee

Is there no dipstick?

Gearbox reliability - Any - RT

Is there no dipstick?

An increasing number of autoboxes have no dipstick, which used to double up as the fill tube - my VW Touareg has no dipstick for the engine either - lifting the dipstick was an easy way to check the fluid's colour.

Gearbox reliability - Any - mcb100

RWD, so the gearbox is down the centre line of the car.

Gearbox reliability - Any - RT

RWD, so the gearbox is down the centre line of the car.

RWD automatics used to have dipsticks - via a long flexible tube

Gearbox reliability - Any - Steveieb

MB charge around £500 to change auto gearbox oil as they claim it takes four hours using an osmosis principle .

My friend refused to pay this exorbitant amount and Threatened to take the car away using the spare key.

Eventually the bill was reduced to £250

Gearbox reliability - Any - carl233

Other half has a 2006 Fiesta fitted with the TC Aisin 4 speed box, AW80 is the model I understand. These are tough boxes although the fluid looked very poor and dark. After a fluid change the ride is noticeably smoother to the point it is actually quite evident even to passengers in the vehicle. For boxes with a dipstick it is possible to suction at least some out and do a DIY partial change providing the temp and quantity guidance is followed this provides a cheap and quick way to change fluid not stuck in the TC.