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any - EV battery charging method - gordonbennet

This isn't a swipe at EVs but a specific question about EV battery charging, i asked this question in another thread but no replies and thought it might warrant a thread of its own anyway.

Yes we know the infrastructure will improve over time, but it's part charging that interests .

It will be tempting when you go shopping or park somewhere even at home to 'top up' your batteries, but will doing so shorten the lifespan...ie do batteries have a finite number of recharges or time or use or what exactly governs the expected life?

Will they require running almost flat every so many charges and then a long trickle charge or could you rapid charge them from only half charged permanently to no detriment.

I'm not aware this is being spoken about, and it reminds me of the ludicrous situation with the barely fit for purpose regen of car DPF's, where you can end driving nowhere just to let the thing regen if and when it decides it, not you the driver, deem the journey suitable and if the driver happens to have spotted the clues.

any - EV battery charging method - badbusdriver

Not sure re EV batteries, but i do remember when i got my first mobile phone, being told to let it go completely flat every now and again. Whereas, i believe, this is very bad for a modern one!.

As for EV's, surely if there is a finite number of charges a battery can take, it won't matter whether this is in charges from near empty to full rather than from say 50% to 80%?. Once the battery has been fully charged, it will no longer be taking on any power, so not sure how any extra damage can be done simply by still being connected to the charger.

Going back to mobile phones, i charge mine overnight, yet it will be fully charged after a couple of hours. It still takes a full charge after, well at least a year i've had it, so doesn't seem to be causing any harm.

any - EV battery charging method - gordonbennet

Interesting comparison with mobile phones, my work phone i received a cheap simple unsmart Nokia 10 years ago which is still going strong on its original battery, small, perfect for the job and virtually indestructible.

The other issue with EV's is what happens if you allow the battery to go completely flat for an extended period of time, and the implications this is going to have for extended holidays or hospital stays, or when those car storage compounds dotted around the country are chock full of EV defleets often standing still for 6 months or more, where charging hundreds of cars sequentially could be a nightmare in remote places.

any - EV battery charging method - Andrew-T

I'm no expert, but all the battery types I know of have a limited number of charge/discharge cycles. Some are said to benefit from full discharge before recharge. I don't know of any 'conventional' lead-acid battery lasting much over 15 years with full capacity - but that is similar to the life of a venicle anyway. Many domestic battery-fed devices (e.g.cordless phones) are often on trickle-charge when idle, so that seems to work for them, but not for many years AFAIK.

It's a pity solar power doesn't work well overnight .... :-)

any - EV battery charging method - gordonbennet

Thats what i was wondering Andrew-T, some clever juggling could be required by owners, especially long term owners, who might be damaging their batteries by repeated short charges, balancing good recharge practice with irregular journeys could be a headache.

Presumably chapter and verse is the handbooks and not being kept deliberately quiet from punters, because we're all pretty ignorant so far of the long term expectations of these things.

Then there's battery make and quality, ie Amazon basic AA and AAA batteries are proving superb and seriously cheap in use for us in remotes and wirelss mouse, every bit as good as those heavily advertised frantic bunny jobbies costing 3 times as much, wouldn't surprise me if in the fullness of time people will be bunging replacement Amazon basic batteries complete with multi adaptors in their EV's, and not armfuls of AAA's :-)

any - EV battery charging method - paul 1963

Battery chemistry is a complex subject, for my sins my main hobby is building a flying model aircraft, years ago the only batteries available to power the on-board electronics where nicads ( nickel cadmium) they didn't like being only partly discharged and would develop a memory as in over time unless they where fully discharged they would loose the ability to do so, not so good when you decided to stretch your flight time.

Moving on we got nimh ( nickel metal hydride) these suffered much less memory problems but are sensitive to fast charging, I still use them as they are able to be stored fully charged for long periods with very little self discharge.

The latest battery technology ( and I assume used in modern EV's?) are Lithium ion and Lithium polymer, both these cannot be fully discharged without being permanently damaged, I think the figure is around 3.3 volts per cell? I'm not sure about lithium ion but lithium polymers cannot be stored fully charged and are extremely sensitive to miss use and damage, they can burst into flames if the core is exposed to air but have the advantage of being able to be fast charged and can deliver massive discharge currents, hope this has been of interest?

any - EV battery charging method - gordonbennet

Very interesting Paul, and a little disconcerting re incendiary properties.

Worrying how expensive running out of power could be in an EV, not just recovery issues, but possibilty of ££££ of damage, not an ideal for the absent minded.

Jetex no longer used eh :-) and no nice little two stroke engines being careful to avoid finger loss firing up.

Edited by gordonbennet on 13/03/2020 at 10:07

any - EV battery charging method - Andrew-T

I'm not sure about lithium ion but lithium polymers cannot be stored fully charged and are extremely sensitive to miss use and damage, they can burst into flames if the core is exposed to air but have the advantage of being able to be fast charged and can deliver massive discharge currents, hope this has been of interest?

Indeed, Paul. A lithium-polymer battery in a car crash sounds like a no-no :-) My worry about the large-scale use of lithium in batteries is that it's a rather scarce element. There could be lots of EVs with pretty large batteries in them. Doesn't add up in the long term.

any - EV battery charging method - expat

It's a pity solar power doesn't work well overnight .... :-)

As requested - night time solar:

inhabitat.com/solar-panels-work-at-night/

any - EV battery charging method - craig-pd130

I've had my 225xe plug-in hybrid for nearly 3 years. It gets full charged to 100% virtually every night (usually from somewhere around 40% to 60% charge), so that's over 1000 charge cycles in my ownership.

There's been no discernible loss of range or battery performance. I believe the batteries do have a finite life in terms of charge / discharge cycles, but what that lifespan is, and what the best practice is in terms of charging, will vary from manufacturer to manufacturer and will also depend on the specific chemistry of the battery.

The cars also have fairly sophisticated electronic controllers to manage and distribute the charge consistently across all the cells in the battery pack, which will have an impact.

Unfortunately, the car goes back in a couple of months so I can't report on true long-term usage.

any - EV battery charging method - Andrew-T

.... the car goes back in a couple of months so I can't report on true long-term usage.

Useful info, Craig. I guess enough EVs haven't been running for long enough yet for the typical battery life to be known.

any - EV battery charging method - gordonbennet

Craig would you have altered you charging method had the car been bought for long term ownership? just wondering not criticising as i would have done exactly the same, but if bought long term or used would maybe try to charge every other or every third night to minimise the cycles.

When we think of the lifespan of Toyota Hybrid batteries maybe i'm asking a non question, because far as i know hybrids are constantly charging ans discharging batteries as they drive along, and they don't appear to be suffering to any great extent, so is this a non issue or are Toyota batteries designed with this in mind?

any - EV battery charging method - Andrew-T

Yet another reason for getting rid of a vehicle just before the battery wears out .... not just the warranty ....

any - EV battery charging method - Bolt

Craig would you have altered you charging method had the car been bought for long term ownership? just wondering not criticising as i would have done exactly the same, but if bought long term or used would maybe try to charge every other or every third night to minimise the cycles.

When we think of the lifespan of Toyota Hybrid batteries maybe i'm asking a non question, because far as i know hybrids are constantly charging ans discharging batteries as they drive along, and they don't appear to be suffering to any great extent, so is this a non issue or are Toyota batteries designed with this in mind?

Maybe this will help.....www.caranddriver.com/news/a15345397/battery-taxono.../

any - EV battery charging method - gordonbennet

Interesting Bolt, but it doesn't really explain if or why a hybrid battery should last long than a pure EV, of indeed it does, but i'm not exactly at physics master level so might well be missing the point intirely.

I'm thinkin of hybrids like the GS450h,where the battery could provide something like the equivalent torque of the engine again for accleration, though this obviously only for short bursts, where the EV has to provide this power continually, so maybe hybrid batteries get an easier life overall, but still doesn't explain (to me at least) how they can manage a longer useful life...though of course the hybrid doesn't need full battery capacity to keep going, it simply uses more petrol engine power instead so the pure EV battery failing is more immediately obvious.

ps sorry about some of the typos, PC is being replaced so i'm on a laptop currently (no thread pun intended) and can't get on with the keyboard.

Edited by gordonbennet on 13/03/2020 at 10:35

any - EV battery charging method - Bolt

Interesting Bolt, but it doesn't really explain if or why a hybrid battery should last long than a pure EV, of indeed it does, but i'm not exactly at physics master level so might well be missing the point intirely.

I'm thinkin of hybrids like the GS450h,where the battery could provide something like the equivalent torque of the engine again for accleration, though this obviously only for short bursts, where the EV has to provide this power continually, so maybe hybrid batteries get an easier life overall, but still doesn't explain (to me at least) how they can manage a longer useful life...though of course the hybrid doesn't need full battery capacity to keep going, it simply uses more petrol engine power instead so the pure EV battery failing is more immediately obvious.

ps sorry about some of the typos, PC is being replaced so i'm on a laptop currently (no thread pun intended) and can't get on with the keyboard.

Ev connections between cells are the cause of the problem as each time an EV battery is charged, irrc a dendrite I could be wrong on the spelling, but they are made during charging and reduce the ability of the battery to accept another charge over time

this happens slowly but due to the makeup of the connection they build up and destroy the cell connection, these connections are being experimented with to make one that can reduce charge time along with higher capacity cells

any - EV battery charging method - gordonbennet

this happens slowly but due to the makeup of the connection they build up and destroy the cell connection, these connections are being experimented with to make one that can reduce charge time along with higher capacity cells

Thanks, that explains why the number of recharge cycles is paramount, at present.

This should be pointed out to EV buyers at dealerships because it is a real issue, but more so for those buying used or keeping longterm, from the back of fag packet charging small amounts too often could take years from an EV battery set up.

Would a main dealer be able to read the ECU to tell how many recharge cycles a car has already been through, if so this could be a more important number than mileage on a used EV.

any - EV battery charging method - Bolt

this happens slowly but due to the makeup of the connection they build up and destroy the cell connection, these connections are being experimented with to make one that can reduce charge time along with higher capacity cells

Thanks, that explains why the number of recharge cycles is paramount, at present.

This should be pointed out to EV buyers at dealerships because it is a real issue, but more so for those buying used or keeping longterm, from the back of fag packet charging small amounts too often could take years from an EV battery set up.

Would a main dealer be able to read the ECU to tell how many recharge cycles a car has already been through, if so this could be a more important number than mileage on a used EV.

Im not so sure they fully understand how this works, reason why so much research is going on, but did read that some are looking into a fluid connection between cells to increase charging rate up to 20 times without degradation of the cells connections

I think Tesla are improving battery tech as they now have there own factories to research in, and Panasonics assistance iirc?

any - EV battery charging method - badbusdriver

When we think of the lifespan of Toyota Hybrid batteries maybe i'm asking a non question, because far as i know hybrids are constantly charging ans discharging batteries as they drive along, and they don't appear to be suffering to any great extent, so is this a non issue or are Toyota batteries designed with this in mind?

Also, there was that tale doing the rounds a year or two ago about the Nissan Leaf taxi down in Corwall (or thereabouts) which had done over 100k miles with no, or very little battery degredation. That, being a taxi, and with the type of journeys it would have been doing, surely must have been 'on charge' a huge amount of times getting 'topped up'?.

any - EV battery charging method - gordonbennet

I would like to know the costings of that Leaf taxi BBD, and what difference to the end figure would be once fuel or road pricing taxes get added to EV charging, on the face of it i imagine it paid the investment back very well, also be interesting to know what failures the car suffered in that time.

Edited by gordonbennet on 13/03/2020 at 11:12

any - EV battery charging method - catsdad
Re the need to never let them go completely flat, iPads are the same albeit on a smaller scale. So, when iPad cuts off at an apparent 0% there is actually some residual charge left to ensure the battery is not flat below a recoverable level.

Having said that you don't want to leave it too long in that state as it will eventually go beyond the point of no return.

I assume EVs have something similar.
any - EV battery charging method - gordonbennet
Having said that you don't want to leave it too long in that state as it will eventually go beyond the point of no return. I assume EVs have something similar.

That's the bit that would worry me Catsdad, its one thing forking out £100 when your CTEC does what mine did and conk out unbeknown to thereby ruining an almost new Varta, another level of worry when its ££££ at risk for simply running out of fuel as it were, imagine being stuck in a blizzard, perish the thought...hoho?

any - EV battery charging method - craig-pd130

Craig would you have altered you charging method had the car been bought for long term ownership? just wondering not criticising as i would have done exactly the same, but if bought long term or used would maybe try to charge every other or every third night to minimise the cycles.

No , I would use the same charging cycle. Largely because the 225 has a relatively limited range (12 to 16 miles), so I like to have a full charge available.

As mentioned, the car has fairly sophisticated electronics to manage the charging, and the entire battery pack, DC converter etc are all watercooled to ensure optimum efficiency.

any - EV battery charging method - gordonbennet

No , I would use the same charging cycle. Largely because the 225 has a relatively limited range (12 to 16 miles), so I like to have a full charge available.

seems fair enough, for some reason i was under the impression a higher pure electric range was available.

any - EV battery charging method - mcb100
Forget any comparisons with ancient mobile phones...
Have a read through an article I found the other day about high mileage EV’s. The figures show this particular car lost 1% capacity every 10,000 miles, despite being charged 4 thousand-odd times, an average of every 28 miles between plugins.
drive-green.co.uk/2018/11/01/nissan-leaf-high-mile.../
I have no connection with the article.

Edited by mcb100 on 13/03/2020 at 11:23

any - EV battery charging method - gordonbennet

Interesting that MCB100, just shows what an easy life high mileage (presumably motorway or major route) over a short period is for a car.

Does confirm for us that numbers and types of charges can be read from the OBD, so that's something all buyers of used EV's should keep in mind and request just as they would liealge and service history, but also for buyers rather than leasers/renters of new, because i suspect numbers and types of recharging will have an effect on values once these things start to become well known.

The article is a little bit glowing about Nissans and EVs in general, but thats fair enough they are selling the things.

any - EV battery charging method - kiss (keep it simple)

The Nicad memory issue is mostly a myth. Occasional deep discharge was all that was needed to keep them working well. Deliberate unnecessary deep discharge simply shortened their life. The Toyota Prius battery is never allowed to go to full charge or fully flat in order to maximise its longevity. As stated already most devices will shut down before the battery goes completely flat in order to preserve it. However if it is left "flat" for too long it will self discharge completely and the electronics inside the battery will shut down, rendering it incapable of communicating with the charger when it's next connected.

The other main factor is heat. Fast charging to 100% will warm the battery up much more than going to 90% but there are reports of Teslas that have been fast charged all their life and have survived well, no doubt due to their excellent temperature control (essentially a good old fashioned coolant and radiator)

So I would say partial charging is probably better than always letting it go flat and charging to 100%

any - EV battery charging method - sammy1

Most of the above replies only confirm the lack of public knowledge on EV batteries, real range, charging(slow or rapid, just topping up)etc. What I cannot get to grips with is the second hand EV. How can you tell the condition of the main component and how can this be deduced in terms of fair trade depreciation. Is the faith in the battery going to be all about the warranty left on the battery? How many manufacturers are going to find some exemptions such as you don't drive it enough or it has been left standing for months. How will they tell you may ask, well there is always the ECU which these days seems to know everything. Going back to the depreciation question. With an ICE car the miles on the engine seems to be a large governing factor, 10-12000miles per year on your average engine. Now with your battery those rules do not seem to apply as the battery should last a long time and other components common to both ICE and EV steering brakes tyres etc are relatively cheap. SO should the depreciation on your EV be at a far slower rate and how will a second hand buyer know if he is getting a good deal? What would you pay for an average 1 year old EV? Would you expect to pay 30% less? Market forces would only apply if there were no alternatives and in the short term that has to be ICE from a common sense point of view?

any - EV battery charging method - badbusdriver

Seems to be more than one high miles Leaf taxi kicking about Cornwall GB. Couldn't find a specific breakdown in costs, but in this article from 2014, a taxi firm with 5 Leaf's say they have slashed their fuel bill by £40k,

www.fleetnews.co.uk/news/2014/5/8/nissan-leaf-taxi.../

But i also found this more recent 2018 article from drive-green.co.uk, which shows how the battery of a 120k miles Leaf is holding up (very well as it turns out!)

drive-green.co.uk/2018/11/01/nissan-leaf-high-mile.../

any - EV battery charging method - gordonbennet

My O level maths isn't up to it any more, but i can't see a £40k saving over a total mileage of 150,000 (12 month the longest serving Leaf so assume 150k total between them all), need a better brain to work out how they've arrived at that figure.

I make total fuel costs for an ICE some £25/26k working on 35mpg average, which i would expect easily attainable for a mid sized taxi and working on £6 a gallon, somewhat short of the £40k claimed, and we assume the company are able to recharge for free at present.

Just approximations, and happy to be corrected.

Had a quick look at the taxi operators facebook pages, they reckon to sell the cars on ater 3 years at some 140k miles, so that £40k saving must be across the fleet, they have their own fast charge system installed, will be interesting to see what difference fuel and other taxes will make when they get levied onto EV's, but fair play to the tax operator they are making a decent fist of things so far.

Edited by gordonbennet on 13/03/2020 at 16:26

any - EV battery charging method - mcb100
That’s the article I posted above. The interesting bit wasn’t the mileage per se but the frequency with which it been charged - every 28 miles. That suggests it has had a lot of small ‘top-ups’.
The point being that it has deteriorated very little despite receiving lots of charges.

Edited by mcb100 on 13/03/2020 at 16:01

any - EV battery charging method - badbusdriver
That’s the article I posted above. The interesting bit wasn’t the mileage per se but the frequency with which it been charged - every 28 miles. That suggests it has had a lot of small ‘top-ups’. The point being that it has deteriorated very little despite receiving lots of charges.

Sorry mcb, i never noticed!.

But yes, that seems to go some way to answering the question posed by GB.

any - EV battery charging method - sandy56

There was a recent report in the car media of an "old" Tesla with 140,000 miles or more, and the battery was fully tested by Tesla and found to be about still 88% effective after seven years, and no plans to remove or change any batteries.

Apologies if I havent got the details exact, but still quite impressive.

I believe TESLA claim 8 years for their battery life, and no less than at least 70% effective, or they will fix it!

New Tesla batteries are good for 150k - 300,000 miles approx or 1500 full cycles ( depleted/recharged), and you can replace battery modules, and not necessarily the whole pack.

Yes, I would buy one but too rich for me.

any - EV battery charging method - glidermania

This isn't a swipe at EVs but a specific question about EV battery charging, i asked this question in another thread but no replies and thought it might warrant a thread of its own anyway.

Yes we know the infrastructure will improve over time, but it's part charging that interests .

It will be tempting when you go shopping or park somewhere even at home to 'top up' your batteries, but will doing so shorten the lifespan...ie do batteries have a finite number of recharges or time or use or what exactly governs the expected life?

Will they require running almost flat every so many charges and then a long trickle charge or could you rapid charge them from only half charged permanently to no detriment.

I'm not aware this is being spoken about, and it reminds me of the ludicrous situation with the barely fit for purpose regen of car DPF's, where you can end driving nowhere just to let the thing regen if and when it decides it, not you the driver, deem the journey suitable and if the driver happens to have spotted the clues.

In a word, no. The batteries in an EV are never charged to full capacity and in any event, have a sophisticated Battery Management System. No, you dont run them flat to charge them either. That used to be the case with older battery types such as nickle cadmium or hydride batteries as they could under stringent conditions, develop a 'memory.'

And please, people stop comparing EV batteries to mobile phone batteries. Mobile phones do not have any battery management system etc.

Edited by glidermania on 13/03/2020 at 18:56

any - EV battery charging method - paul 1963

And please, people stop comparing EV batteries to mobile phone batteries. Mobile phones do not have any battery management system etc.

They do actually, there are several software cheats that allow you to tap in to the reserve storage capacity but I wouldn't recommend trying them, you will kill your battery.

Thinking about this subject today, a lot of full size aircraft use Lipo batteries, remember the trouble Airbus had with the A380 when first announced, the battery in that particular aircraft is stored in the cabin roof, they had a few instances of the access panel damaging the battery resulting in fires ( luckily contained). I believe they now fit lithium ion batteries

Edited by paul 1963 on 13/03/2020 at 19:48

any - EV battery charging method - Bromptonaut

Thinking about this subject today, a lot of full size aircraft use Lipo batteries, remember the trouble Airbus had with the A380 when first announced, the battery in that particular aircraft is stored in the cabin roof, they had a few instances of the access panel damaging the battery resulting in fires ( luckily contained). I believe they now fit lithium ion batteries

Thought that was the Boeing 787 Dreamliner?

any - EV battery charging method - alan1302

And please, people stop comparing EV batteries to mobile phone batteries. Mobile phones do not have any battery management system etc.

Yes they do have battery management systems...even really old mobiles did.

any - EV battery charging method - Bolt

Yes they do have battery management systems...even really old mobiles did.

Apple has the most sensitive and often its too sensitive as they are able to control the charging software as they need to.

I think Tesla do the same when they get it right, there was problems with software communication to and from the fast chargers a while back, I assume its fixed now?

any - EV battery charging method - glidermania

And please, people stop comparing EV batteries to mobile phone batteries. Mobile phones do not have any battery management system etc.

Yes they do have battery management systems...even really old mobiles did.

For heavens sake, mobile phones and other devices do NOT have the battery management systems that EVs have. if you and others want to believe a 'cheat' that let's anyone access the last few milliamps out of a phone battery via it's 'battery management system' is the same as that employed by an EV, knock yourselves out.

any - EV battery charging method - Bolt

And please, people stop comparing EV batteries to mobile phone batteries. Mobile phones do not have any battery management system etc.

Yes they do have battery management systems...even really old mobiles did.

For heavens sake, mobile phones and other devices do NOT have the battery management systems that EVs have. if you and others want to believe a 'cheat' that let's anyone access the last few milliamps out of a phone battery via it's 'battery management system' is the same as that employed by an EV, knock yourselves out.

I dont remember anyone saying its exactly the same, just works the same way and most cells have a chip in to prevent overcharge, iirc all battery's have, as one regulator cannot know what all cells are doing

any - EV battery charging method - alan1302

And please, people stop comparing EV batteries to mobile phone batteries. Mobile phones do not have any battery management system etc.

Yes they do have battery management systems...even really old mobiles did.

For heavens sake, mobile phones and other devices do NOT have the battery management systems that EVs have. if you and others want to believe a 'cheat' that let's anyone access the last few milliamps out of a phone battery via it's 'battery management system' is the same as that employed by an EV, knock yourselves out.

You said mobile phones don't have battery management systems. You've now changed it to say they don't have ones that are as sophisticated maybe you should have said that in the first place!

any - EV battery charging method - HGV ~ P Valentine

See thread, "electric cars ... the future" mate