Ford Fiesta (2002 – 2008) Review

Ford Fiesta (2002 – 2008) At A Glance

3/5

+Good handling and comfortable ride. Tidy design. Reasonably spacious. Plenty of choice second-hand. Good reputation for reliability.

-Base models a bit sparse on equipment. Style Climates worth £500 more than plain Style. Avoid rare pushrod 1.3. Vauxhall Corsa is more spacious.

On average it achieves 85% of the official MPG figure

Squarer shaped Fiesta with better packaging and more room inside.

Ford Fiesta ST150, 1.6 TDCi, Fusion 1.6 TDCi 2005 Road Test

 

Ford Fiesta (2002 – 2008) handling and engines

Ford model ranges are never complete until theres a quick one. And now, at last, theres a fast Fiesta.

It has a mildly breathed-on chain-cam Mondeo engine putting out 150PS, dropped and stiffened suspension, big 17 alloys with 205/40 section tyres and, for £150 extra, two wide police-alert Carlos Fandango go faster stripes the length of the bonnet and roof.

It looks particularly good in white with blue stripes, the old Ford motor sports colours, but you can also have red, blue or black with white stripes, and stripes along the side for an extra £75. Theres a single-slot CD player for that authentic boom boom noise. And the exhaust pipe has been specially tuned to sound like a 1960s rally car. So the spirit of the original boy racer XR2 has been reincarnated in the current Fiesta body.

How does it all come together?

The engine revs very freely, the suspension is rock hard and the responses are instant, so if you want to work at your driving you can put up some pretty quick A to B times on your favourite roads. And I guess it's stiff enough to be a decent track-day car too. There was a bit of variation between the cars on test; one displaying an alarming tail waggle at times, hopefully a pre-production quirk of that particular car. And the ancient Ford fumble of a big gap between 2nd and 3rd gears seems to have returned. Close ratios they arent.

Though it goes well and the seats are very comfortable and supportive, the ST simply isn't for me. And I kind of wonder who it is for. In theory its ideal for the under 25s who traditionally buy fast Fiestas. But its Group 13 insurance, which is going to cost under 25s an arm and a leg on top of the £13,595 list price. I guess there will be a race series that will shift some. Maybe the market is really 25-30 year olds. Perhaps thirtysomething former XR2 owners now running Jags will buy them as second cars out of nostalgia. The really keen will have them for track days. But I can't foresee Ford moving metal in the numbers they used to as XR2s. What I can crystal ball is a lot of youngsters hankering after the ST, then being quoted £3k a year to insure it, so plumping for the 100PS Group 7 Fiesta Zetec 1.6S instead (which we didnt get to test).

To Telegraph readers, the new slightly sporty Fusion Zetec S with a 92PS version of PSA and Fords Duratorq 1.6 16 valve common rail diesel makes more sense. Fusions never really took off in the UK, despite their slightly higher driving position and their huge rear loadspace with flat low-loading sill. A peculiar omission is no grab handle over the front passenger seat, which isn't going to help the elderly and infirm make entry and exit. But for a small, tall car the Zetec S version handles decently enough. A bit better than a Mitsubishi Colt or the class-leading Honda Jazz, though no better than its stablemate Mazda 2. And the EU IV 92PS diesel gives it a decent combination of performance and economy just short of the magic 120g/km CO2, without a DPF, so annual VED is £115 rather than £85.

Fortunately Ford saved the best for last. The Fiesta Zetec S with the same 92PS Duratorq diesel engine.

This isn't just extremely cheap to run at £85pa annual VED and an average 63mpg, its also a lot of fun. The suspension is more compliant than the ST, there's a bit less rubber on the road, no ESP switch (and no need for one) and one of the sweetest revving diesels you can buy. It begs the question why they didn't go all out for the 110PS version as fitted to the Peugeot 205 GTI HDI 110. The answer could be that the 110 wouldnt have qualified for £85pa VED. Or that it would have been so good it would have stolen the thunder of the ST. Or that PSA simply wouldnt let Ford have it for the Fiesta.

Still, for me, despite just 92PS, the Fiesta Zetec S diesel was car of the day. It rode well. It handled astonishingly well and felt like it would continue to do so in the wet. It put a smile on my face. And I reckon I'd probably end up getting around 55mpg day to day against maybe 35mpg from the ST, so I wouldnt have to go and get robbed at a service station quite as often. Its even cheap to insure in Group 6E. So its the fast Fiesta that gets the thumbs up here and Ill leave the ST to the enthusiasts who like that sort of thing.

Living With a Fiesta ST150

For reasons I won't bore you with I wound up with an all-black RHD ST150 on extended test for 3 weeks.

After our Thai Toyota Soluna Vios and a Mitsubishi Lancer estate, the Fiesta first felt so full-on tight, hard and darty I thought I was going to have a tough time not crashing it. Since I like a bit of compliance in the suspension, this was a real culture shock. And geared at 20mph per 1,000 rpm in top it's hardly a relaxing cruiser either.

But thats not what it's about. What it is about is making the Fiesta as close to a track-day car as can be done. And when you think of it that way, it succeeds very well.

It forces you to concentrate on driving it properly. And then it can be very satisfying.

They must have changed the gear ratios from the original test cars, because now a short third gear gives hard acceleration, which is very useful pulling onto a motorway. There is actually bags of grip and adjustability. On straights the din from the engine discourages serious speed. But get to some corners and that Mercedes that was eating your back bumper suddenly becomes a Dinky Toy in your mirror. So the ST150 can be huge fun. And is even more accessible now that real world prices have been cut to around £11,000.

Engine MPG 0-62 CO2
1.6 TDCi 64 mpg - 116 g/km
1.6i 44 mpg - 154 g/km
ST 38 mpg - 177 g/km

Real MPG average for the Ford Fiesta (2002 – 2008)

RealMPG

Real MPG was created following thousands of readers telling us that their cars could not match the official figures.

Real MPG gives real world data from drivers like you to show how much fuel a vehicle really uses.

Average performance

85%

Real MPG

25–70 mpg

MPGs submitted

968

Ford Fiesta (2002 – 2008) models and specs

Dimensions
Length 3918–3924 mm
Width 1685 mm
Height 1464–1468 mm
Wheelbase 2486 mm
Miscellaneous
Kerb Weight 1128–1178 kg
Boot Space 253–892 L
Warranty 3 years / 60000 miles
Servicing 12500 miles
Costs
List Price £8,850–£14,095
Insurance Groups -
Road Tax Bands C–I
Official MPG 38.2–64.2 mpg
Euro NCAP Safety Ratings
Adult 4
Child -
Pedestrian 2
Overall -

On sale until June 2008

Hatchback
Version List Price MPG 0-62
Ghia 1.4 TDCi 5dr £13,445 - -
Ghia 1.4i 5dr £12,745 - -
Ghia 1.6 TDCi 5dr £14,095 - -
Ghia 1.6i 5dr £13,345 - -
Ghia 1.6i 5dr Auto £13,345 - -
Studio 1.25i 5dr £9,745 - -
Style 1.25i 5dr £10,345 - -
Style 1.4 TDCi 5dr £11,345 - -
Style 1.4i 5dr £10,645 - -
Style 1.6i Automatic 5dr £12,245 - -
Zetec 1.25i 5dr £11,545 - -
Zetec 1.4 TDCi 5dr £12,545 - -
Zetec 1.4i 5dr £11,845 - -
Zetec 1.4i Durashift EST 5dr £12,345 - -
Zetec 1.6 TDCi 5dr £13,195 - -

On sale until April 2008

Hatchback
Version List Price MPG 0-62
Ghia 1.4i 3dr £11,850 - -
ST 2.0i 3dr £14,000 38.2 mpg -
Studio 1.25i 3dr £8,850 - -
Studio 1.4 TDCi 3dr £9,850 - -
Style 1.25i 3dr £9,450 - -
Style 1.4 TDCi 3dr £10,450 - -
Style 1.4i 3dr £9,750 - -
Style 1.6i Automatic 3dr £11,350 - -
Zetec 1.25i 3dr £10,650 - -
Zetec 1.4 TDCi 3dr £11,650 - -
Zetec 1.4i 3dr £10,950 - -
Zetec 1.4i Durashift EST 3dr £11,450 - -
Zetec 1.6 TDCi 3dr £12,300 - -
Zetec S 1.6 TDCi 3dr £13,050 64.2 mpg -
Zetec S 1.6i 3dr £12,000 43.5 mpg -

Model History

January 0001

All-new Fiesta was launched at September 2001 Frankfurt Motor Show. Looks very much like a slightly smaller Focus, but with a less radical rear-end treatment. Handles nicely enough.

Dimensions of 5-door are: length 3,917mm (12 ft 10in); width 1,683mm (5 ft 6in); height: 1,417mm (4ft 8in). Luggage volume is 284 litres to the parcel shelf with the rear seats up.

Four engines available at launch:

New Ford/PSA 1,399cc Duratorq TDCi aluminium block, common rail direct-injected diesel. Power output is 68ps at 4,000rpm with 160Nm (118 lb ft) torque at 1,750rpm. 0-60 is quoted at 14.5 seconds, top speed 102mph, Euro combined mpg 62.8 and CO2 emissions 119g/km (£110pa VED). This engine meets Euro III emissions limits. The Ford of Britain/PSA joint venture for the production of the DLD/DV was announced in September, 1998. Half of the total engine count are produced at Ford of Britain's main plant at Dagenham, England and at Ford's Chennai plant in India, the other half at PSA's Trémery plant in France.

The inline 4 engines are sold under the Duratorq TDCi name by Ford, and as the HDi by Citroën and Peugeot. Mazda also uses the Ford made DLD engine in the Mazda2 and the Mazda 3, calling it the MZ-CD or CiTD.

DLD-414:
The Duratorq DLD-414 (or DV4) is a 1.4 L (1398 cm3/85 cui) inline 4 cylinder turbodiesel. Output is 67 HP @ 4500 rpm and 160 NM (117 lb-ft) @ 2000 rpm.

The DLD-414/DV4 is available in two versions:
One, an 8 valve design, uses a Borg-Warner KP35 turbocharger but no intercooler. This is the same turbocharger as the Renault K9K Diesel. It is Euro 3 compliant, but will receive a Diesel particulate filter from 2006 to make it Euro 4 compliant. In Ford, Mazda, and most PSA applications it uses a Siemens SID804 or SID802 common rail injection system. In some PSA applications a Bosch common rail system is used.

A second version uses a DOHC 16 valve design, with an intercooled variable geometry turbocharger. This engine uses Delphi Corp.'s DCR1400 common rail injection system. This derivation will no longer be built from 2006, as it will not be able to comply with the Euro 4 regulations.

Applications:
8 valve non-intercooled, 55 HP and 130 NM (96 lb-ft)
2005–2008 Citroën C1/Peugeot 107/Toyota Aygo 1.4 HDi
8 valve non-intercooled, 68 HP and 150 NM (111 lb-ft)
2003–2009 Citroën C2 1.4 HDi
8 valve non-intercooled, 68 HP and 160 NM (118 lb-ft)
2002–2009 Citroën C3 1.4 HDi
2002–2008 Ford Fiesta 1.4 TDCi
2002–2008 Ford Fusion (European) 1.4 TDCi
2002–2009 Peugeot 206 1.4 HDi
2005–2009 Peugeot 1007 1.4 HDi
2004 Citroen Xsara 1.4 HDI
2002–2007 Mazda 2/Demio 1.4D
2008–present Mazda 2/Demio 1.4D
2007–present Ford (India) 1.4 TDCi Fiesta, also marketed as the Ikon in South Africa.
2008–present Ford Bantam TDCi commercial vehicle in South Africa.
16 valve intercooled, 90 HP and 200 NM (147 lb-ft)
2001–2005 Citroën C3 1.4 HDi 16V
2002–2005 Suzuki Liana 1.4 DDiS

1,388cc Duratec 16v which is a development of 1.4 16v Zetec S engine in older Fiesta and Focus. Power output is 80ps at 5,700rpm with 127Nm (94 lb ft) torque at 3,500rpm. 0-60 quoted at 13.2 seconds, top speed 103mph, Euro combined mpg 46.3 and CO2 emissions 146g/km (£100pa VED). This engine meets Euro IV emissions limits.

1,596cc Duratec 16v which is a development of 1.6 16v Zetec S engine in the current Fiesta, Puma and Focus. Power output is 100ps at 6,000rpm with 143Nm (105 lb ft) torque at 4,000rpm. 0-60 quoted at 10.5 seconds, top speed 115mph, Euro combined mpg 42.8 and CO2 emissions 158g/km (£120pa VED). This engine meets Euro IV emissions limits.

Old 1,297cc Duratec 8v with new overhead cam alloy head instead of the old pushrods. Power output 68ps at 5,000rpm with 108Nm (80 lb ft) torque at 2,800rpm. 0-60 is quoted at 15.7 seconds, top speed 99mph, Euro combined mpg 48.7 and CO2 emissions 139g/km (£100pa VED). This engine also meets Euro IV emissions limits. This 'Rocam' engine fitting is quite rare, and briefly the cars came fitted with the old pusrod 1.3, which is to be avoided. You'll only know when you pop the bonnet.

Was originally thought that future engines may include a new 3 cylinder 1.1 that weighs just 100kg, yet puts out 110bhp and a useful 118lb ft torque (160Nm) at 1,800rpm. (That engine finally arrived in 2011.)

Standard equipment on all five-door Fiestas includes ABS with EBD, height adjustable driver and passenger seats, twin dual stage front airbags, five three-point seatbelts, decoupling pedals to protect the driver's feet in a severe impact, a passive anti-theft system, and a spare wheel stowed inside the boot rather than slung under it. Standard tyres are 175/65R14 which helps ride comfort. Side airbags, side curtain bags, perimeter alarm system and remote central locking are available either as standard or as extras depending on model.

Rear suspension is twist beam with compact spring damper units developed from system used on the previous Fiesta and Puma rather than the 'Control Blade' rear suspension used on the Focus.

original list prices from £8,495 for 1.3 Duratec Finesse to £11,195 for 1.6i Ghia. 3-door from late 2002, range topped by 2.0 litre ST150 with 7.0 second 0-60 and 135mph plus top speed from December 2004.

Four star 2003 NCAP crash test rating; two star pedestrian safety rating.

Durashift automated manual available from January 2003.

1.3 pushrod engine replaced by Bridgend built 75PS 1.25 twin-cam Zetec S/Duratec from April 2003.

4-speed 100PS 1.6 Durashift full automatic from February 2004, list priced from £12,120, does 112mph and 0-60 in 11.4 seconds. Rated average for breakdowns and fewest problems and faults, so 'Worth Considering' in 2003 Which survey.

Restyled late 2005 for 2006MY with bobbles on the front headlights like the Nissan Micra's (last two photos). Specs announced October 2005, on sale from November 2005.

92PS diesel really livens the car up and allows its handling to be exploited, while remaining under 121g/km so cheap VED. 92PS 1.6 TDCI Zetec S and ST150 both RECOMMENDED.

2007 new year offers and upgrades:

Fiesta Silver special edition includes £550 of extras, on the road at £9,295
New Fiesta Zetec Climate goes up-market with new trim levels, on-the-road from £10,195
New Sport Pack available for Fiesta Zetec Climate, saving £150
New technology pack available on selected Fiestas

3-dr Fiesta Silver came with features that add up to £550: body-coloured power/heated door mirrors, body colour side mouldings, door and tailgate handles, leather steering wheel with aluminium trim, silver gear knob and 15in nine-spoke alloy wheels. Available with the 1.25-litre, 1.4-litre petrol or 1.4-litre TDCi engines, this special edition Fiesta is also available with a new range of colours: sea grey, verdigris and ocean blue.

Fiesta Zetec Climate was enhanced to improve its appearance inside and out and appeal to the image-conscious Fiesta driver. Additional features include: body-coloured power/heated door mirrors, body colour side mouldings, door and tailgate handles, silver dashboard bezel, leather steering wheel with aluminium trim and a chrome front grille. The new Zetec Climate is on sale now with all engine options from £10,195.

Fiesta Zetec Climate customers had an additional option of a Sport Pack: 16-in seven-spoke sport alloy wheels and privacy glass are available at £300, a saving of £150.

Technology Pack consisted of automatic-headlights and wipers, power-fold door mirrors, stereo/radio remote controls and a second remote key. The new technology pack is ideal for customers who like to drive small cars with big car features and is available on Fiesta Zetec Climate, Zetec S and ST models, priced at £200.

Chequered Flag limited edition of 400 from March 2007 based on 100PS Zetec S 1.616v in unique radian yellow paintwork, chequered flag roof decal, air-con, leather seats, MP3 connection. On-the-road at £12,595.

Special edition Fiesta Zetec Blue announced 30-11-2007. Based on Style Climate, Zetec Blue costs £200 but has £800 extra spec. Standard equipment includes: body coloured bumpers, handles, mouldings and door mirrors, front fog lights, rear spoiler, leather steering wheel with aluminium trim, single slot Sony CD player, 16-in seven-spoke sport alloy wheels, electrically operated and heated door mirrors, air conditioning and Quickclear heated windscreen. The Fiesta Zetec

Three or five doors, 1.25-litre 75PS,1.4-litre 80PS and 1.4-litre 68PS TDCi engines. Two new interior trims: Pacific Pearl and Pacific Dusk, six body colours including new Blazer Blue. On-the road prices start at £9,995 for the 1.25-litre, three-door model, up to £11,595 for the 1.4-litre TDCi, five-door model.

June 2008

New sporty Fiesta Zetec S Red special edition. Black and white 'chequered flag roof' and Colorado red body paint. Leather seats and privacy glass £13,000 on-the-road. Only 400 to be built. 1.6-litre, 100PS petrol engine, Zetec S Also standard are Quickclear® heated front windscreen, ebony leather seats, 16in alloy wheels, air conditioning and heated electrically-operated door mirrors.

3rd most reliable small car in 2009 Warranty Direct statistics with 17% incidence of faults, with lowest average repair cost of faults at £91. More at www.warrantydirect.co.uk

Model revived in India in 2010 as the Ford Figo.

What to watch out for

01-01-0001:

Make sure drain holes in the bottoms of the front doors are properly stamped out of the pressing and are free flowing.

Pollen filter seals may not be correctly fitted and lead to flooding of passenger footwell.

In 2003, briefly fitted with 1.3 ohv Endura E engine instead of the 1.3 ohc. Avoid this engine. On the thankfully rare ancient 1.3 Endura E pushrod engine, a faulty speed sensor may result in over-revving when dipping the clutch.

Have been complaints about ECU light coming on and losing power, and of instrument cluster earthing problems.

I.4TDCIs suffered bout of broken fuel pipes in Spring 2004 and shortage of replacement parts. Possible heater problem with 1.25 Flights.

1.4 litre 'Durashift' automatied clutch manuals prone to losing 'drive'. (1.6 4-speed torque converter autos okay.) Water ingress to engine compartment causes damage to plugs, leads and coil pack.

PSA 1.6 TDCI 92 engine seems to be prone to oil leaks. End of plastic dipstick of 1.6 TDCI engine can break and drop into sump requiring removal of sump to retrieve it.

'Whirring whine' from 1.4TDCI may be failing timing belt tensioner, which is a roller bearing device like the idler pulley, but with a reddish rubber/nylon damper. Gates cambelt kits include this part. Wise also to replace waterpump which it driven by the timing belt.

ASM Module and gear actuators of 1.4 'Durashift' automated manual prone to failure after 4 - 5 years and replacement likely to cost £1,500.

Fluid from screenwasher pipes can leak onto the top of the block and if the car is not used a lot evaporating it off the fluid can eventually rust the spark plugs.

Front coil spring failure became extremely common by 2008/2009 on cars as young as 42 months old.

Apparent clutch failure may be due to nothing more than a spring washer on the shaft behind the clutch pedal coming loose. This pushes on. Ford dealers usually have the part in stock and it's a quick fix.

Report of seat tilt mechanism on Style 3-door models repeatedly failing.

Bleached painted door handles became a common problem by 2009.

Widespread problem with EAC (electronic accelerator control) failures on 1.25 and 1.4 petrol engines. Diagnostics identify a a throttle position sensor ratio error as the problem. May be due to corrosion in one of the connectors. Updated throttle bodies on back order in Novemmber 2009, not expected until January 2010.

Quickclear windscreen elements can have a fairly short life.

Complaint that thermostat housing of 1.6 diesel is made of plastic that can warp and leak.

10-08-2011:

On 1.6 TDCI, reports of oil feed pipe blockages to the turbo resulting in repeated failed turbos.

05-12-2011:

One report of failed ABS module on a 2006 Fiesta Studio.

16-01-2012:

Turbo problem on 1.6TDCI/1.6HDI DV6 appears to be getting worse: Reader reports 1.6TDCI at 56,000 miles: "Car lost power plus growl/whine indicating turbo trouble - drove gently 3 miles to local garage where tech confirmed - pulled inlet rubber pipe and demonstrated wear in turbo bearings. He is quite clued up and knows a lot about this problem. There is a huge amount of evidence of similar cases in the Backroom forum and others, and there is clearly a serious problem affecting this engine. The cure is not just a new turbo, but new oil pipe, pump, pick-up, etc etc. Ford dealer prices for repairs are £1,200 for parts alone. There was a Ford TSB45/2008 about this. Newer engines (2008+) have modified parts. Apparently you can get a new turbo for £350 plus £120 for a "kit" of modified pipes/pick-up unions etc. from Transitpartsuk (International Parts Ltd) to fit next week. eBay supplier TransitpartsUK

27-05-2013:

Any 1.4 Durashift that has not been expensively repaired could be close to the end of its economic life because reapiring a Durashift with new actuator and clutch can cost £1,200 - £1,600.

31-05-2013:

Injector seal failures on 1.4TDCIs seem to be quite common. The Siemens SID804 or SID802 common rail injection system is the system at fault.

11-11-2013:

Report of instrument panel fault may be related to speed sensor oil seal failure. Symptoms: warning lights stuck on for ABS, handbrake, engine, speedo inoperative; rev counter works, fuel gauge, and low fuel warning ok engine temp ok mileometer static before disappearing, trip counting inoperative, miles to refuel appears (counting) before disappearing.

19-11-2013:

Durashift automated manual motors of 2003 Fiesta failed at 24k miles in 2006 costing £440, then again in 2013 at 52,000 miles.

29-08-2014:

On 2004 Fiesta 1.4TDCI, ancillary belt came off and wrapped itself around timing belt causing the timing belt to jump teeth. Important with this engine to chech the cheap ancillary belt ands replace as necessary.

28-01-2016:

Report of problems with 2006 Fiesta 1.4TDCI: Battery light came on. After a drive it went off. Next day it came back on. After £200 spent, turns out there was a wiring issue. The day after that no problems. Following day the check engine light, ABS light came on and the accelerator would nott work. Garage now says at least £1,500 for a new management system.

26-06-2017:

Sticking speedometer reported in 2006 Ford Fiesta. Occurs in hot weather. Dashboard cluster had been replaced in 2015 due to gradual failure of indictor lights and the speedometer needle sticking and under-reading or over-reading. Now, during the recent humid spell, when the cabin of the car becomes very hot, the speedometer begins to stick again and move in a staccato manner, instead of making a smooth sweeping motion. Once above 40mph it sticks, causing the speedo to then misread. This does not happen in cooler weather, which suggest to me that an internal part is expanding and jamming the needle in its housing.

13-12-2017:

Report of main bearings of 1.4 petrol engine of 2006 Ford Fiesta failing at 80,000 miles despite regular servicing.

04-05-2019:

Report of repeated engine thermostat housing failures in a 2004 Ford Fiesta 1.4, bought used in 2015. The thermostat housing had to be replaced 29-4-15 and this lasted until August 2016 when it was leaking again. In January 2018 it was replaced again as it was leaking. In October 2018 it was replaced under warranty (just paid for labour). It looks as though it is leaking again as had to add 1.5 litres of coolant over the last week.

What does the Ford Fiesta (2002 – 2008) cost?