So I had already treated the front doors on the Forester to some foam and it yielded fairly good results.
But after reading up a lot on the subject, I decided that the foam in the spare wheel well was just along for the ride and not contributing anything, so I ripped it out ( wasn't that easy being self adhesive). But I left the deadening pads in place.
I decided to remove the interior trim from the tailgate and sides of the boot, and deadened the now exposed outer panels with silent coat deadening pads. The tailgate in particular gives a really hollow resonating sound when rapped with the knuckles. What you want is a dull thud. I stuffed the tailgate aperture and hollow side boot openings with acoustic foam, and also deadened the plastic tailgate panel, before putting it all back together, The acoustic foam is supposed to stop noise reflection in hollow voids.
I drove the car and noticed some difference. The noise was lower, not so annoying, but I felt that there were other areas that needed improving. It's the sum of the parts that you do that add to the overall effect.
The piece de resistance for blocking road noise is mass loaded vinyl, because it's good at stopping low frequency road roar. The car related stuff is a bit pricy, so I went for stuff that is used between plasterboard in rooms called SBM5. Tecsound T50 seemed a good one too, but the former sold in smaller quantities and was cheaper. One thing about mlv is that it's very dense and heavy - 5kg per square metre, and is as good if not better at blocking noise than lead. So if you order some, make sure you get enough as carriage can be pricy. Price goes down the more you order. I ordered two rolls at 18 kg per roll.
If you are laying mlv on metal, you must use a thin layer of foam as a decoupling layer. Mlv works best as an isolated limp material. It can transmit the noise if not decoupled. It's also best as a single uninterrupted layer, but you will have to cut it slightly to allow fixings, wires through it.
Instead of messing about cutting it to fit the boot and spare wheel well, I just used the boot sections (you can pull them out as molded pieces of polystyrene that contain jack, tools e.t.c) as a template to cut a single piece of mlv to go over the top of the boot floor. I didn't have to use foam this way because the floor was the decoupling layer.
The other area that looked suspect was under the rear seat. Apart from some Subaru deadening pads there is no soundproofing, just bare metal. I took the rear seat base out, laid foam over the area up to the boot floor, and covered this with mlv, cutting and shaping to make it fit. It took a bit of persuation to get the seat back, but it went back OK.
None of the products I used this time were self adhesive. If you make a mistake, it's a pain to remove, and the mlv holds everything in place anyway.
I put everything back and drove the car. The results I have to say are pretty fab. It's now quiet enough for me to pinpoint where the noise is mainly coming from, and that's the rear doors, which I haven't treated yet. And the front doors will be done again using mlv as I feel this could be improved. I reckon that will be good enough for me, as I don't think much noise is coming from the floor, although I might change my mind when the doors are done!
The added bonus is that the ride quality has improved, with what must be around 12 kilo's (I used two thirds of a roll of mlv) spread evenly over the rear suspension.
Don't use this if you want to keep your car light ;)
The Forester really is a noisy car in terms of road noise, but this latest mod has really made it much more of a pleasure to drive.
Edited by corax on 14/05/2015 at 18:43
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