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Chips & Chipping - Steve S
A lot of posts both here and in technical mention "chipping" a car - which I take to mean having the engine management altered to increase performance.

What are the implications beyond getting more speed and less mpg?

Surely it would invalidate any warranties or insurance. Also, I presume the set up needs careful adjustment and maybe shocks, brakes and even wheels and tyres might need uprating.

It sounds a pretty dangerous way to get more performance when compared with buying one that's already up to the job.

Is it legal?

Chips & Chipping - PhilDews
It isn't necessarily about outright speed - it can be about getting a better power distribution. In some cases, the mpg is actually increased. (The guy with the chipped Leon Diesel will be able to help at this point...)

Certainly in some cases brakes and wheels may need uprating to cope with the extra power, but generally cars made today are capable of a little tuning, and a lot would even benefit. Its a bit like overclocking your PC really. You can go too far, but often its fine.

Its completely legal, provided you tell your insurance company! The company that chip Seat/VW will chip the 110bhp VAG diesel to 143bhp - probably cheaper than buying the 150bhp Golf GTTDI.
Chips & Chipping - CM
Also on TV (poss TG) they said that the Mini Cooper was just a Mini One with a chip in it (plus some cosmetics). I have always been tempted to chip my turbo diesel but then decide that it goes fast enough anyway.
Chips & Chipping - oldtoffee
After 10k miles, I chipped my Passat 115 TDi (to 140bhp) and it's made it a much better drive - smoother, definitely much quicker and I get the same mpg as before. Done 50k now and no problems so far. Good value I reckon.
Chips & Chipping - CM
Steve,

did you have any worries re: gearbox and clutch etc,,, with the extra power?
Chips & Chipping - oldtoffee
That's why I left it to 10K before I did it just to bed everything in - figured it would help. In practice I reckon I drive the car less hard because it's got so much more torque.
Steve,
did you have any worries re: gearbox and clutch etc,,, with
the extra power?
Chips & Chipping - JimmyB
A friend had his mkIII Golf 1.8 Driver chipped from 90(ish)bhp to 120bhp, although said that in doing so, the fitters absolutly ragged his car on the rolling road.
It seems that when you have a SuperChip done, they send the figures over a modem connection using a laptop to SuperChips who tell them the best setup for the car. This can be altered to suit your needs - IE: More top end, More acceleration, More MPG etc.

Mind you, it set him back close to £400!

James
Chips & Chipping - Blue {P}
What sort of insurance increase did you see?

Or have you done it quietly? *wink wink*
Chips & Chipping - Crombster
A 1.8 chipped from 90bhp to 120bhp??? What was he sniffing at the time? Absolutely no way on a normally aspirated engine. If only an additional 30bhp was so easy to achieve!

Chips & Chipping - JimmyB
Crombs,

You're right - he probably was sniffing something at the time. The 30bhp extra was a combined total of a "performance" air-filter and induction kit as well as a new back-box.

HTH,

James
Chips & Chipping - RichardP
I have a Bromleys 'tuning box' fitted to my 2000 Vectra DI (82 HP) which has made an amazing difference, pulls strongly from 1000 rpm in any gear and 0-60 is about 10.5 seconds, down from about 13. But the mid range pull is superb, leaving some 6 cylinder petrol cars behind on the motorway in 5th! Done 30K with the box with no problems. I am certainly no 'boy racer', but it is much more enjoyable to drive with instant power and my average fuel economy is 51 mpg. The car has the same gearbox, suspension, engine block, brakes etc. as the DTI model (100 bhp) and mine produces between 105-110 HP. I imagine that the suspension, gearbox and brakes are the same on the 125HP 2.2 DTI model, unless anyone can tell me different?
It does smoke a little bit under hard acceleration, it must overfuel slightly at times. There is also a slight acceleration surge when the 'torque request' pedal is at about 75% of it's travel, which took a bit of getting used to, so the acceleration is not quite 100% linear.
Chips & Chipping - ianb
Can you chip a straight diesel, or is it only turbo diesels???
Chips & Chipping - blank
Ian:
You might be able to get more power from an atmo diesel by increasing the full throttle fueling, but this will mean more smoke. Diesels give max power when well into the smoking fuel/air mix.
Turbo diesels are much more easy to tune by increasing the boost from the turbo.

hth
Andy
Owner of loverly Polo 1.9 diesel! (non-turbo)

ps.
My mate and I , on a quiet Sunday increased the fuelling on an Escort TD lease car once, then drove it for 200 miles flat out. Max speed was about 5 mph higher (105 vs 100 indicated) but the cam belt tensioner disintegrated. Oops!
Chips & Chipping - TrevorP
"performance" air-filter and induction kit as well as a new back-box."

Ah yes, are these the same "mods" as described in this website?

www.pumaracing.co.uk/gentune.htm
Chips & Chipping - TrevP
"The 30bhp extra was a combined total of a "performance" air-filter and induction kit as well as a new back-box."

Been reading "Max Power" has he?

Any REAL guesses as to increases with that lot?

How about 5%?
Chips & Chipping - DavidHM
Probably a bit higher than that. (We're talking about a 90bhp VW 1.8 engine here).

I reckon you could get 3bhp or so from the exhaust, maybe another 3 bhp from the filter and possibly 5-8bhp from the chip (assuming that it takes into account the filter and exhaust properly).

These are such lazy engines though - barely worth tuning. In spending that money, he has got at best 14bhp. God knows what it would do to his insurance, if he's bothered to declare it. How much would it have cost him to get a proper GTi which is still not fast but at least has an extra 10-12 bhp and looks a lot better?
Chips & Chipping - Ben {P}
I love this. Lets just add up all the power increases. this exhaust makes this difference etc. If a bolt on part did make a difference, it would not be a set figure gain, it would it increase it by some percentage margin. Further to this any gain achieved by the part would be directly relateive to the state of tune of the engine, and its condition. There are lots of variables that would effect the "performance" advantage of these bolt on bits.
I dont like KN filters, they dont even filter as well as genuine paper filters. The only performnace filters i have seen that offer a genuine performance increase (thats better air flow and better filtration) are ITG filters.

Ben
Chips & Chipping - DavidHM
Agreed - and an exhaust, for instance, that increases the performance of the engine in one state of tune would not necessarily do so in another. Still, I guess this is about the best case scenario for the claimed 30 bhp and demolishes it pretty nicely. Even multiplying together only gives you another 1 bhp or so in this case.

Anyway, I have a 200 bhp Endura 1.3 Escort :-)
Chips & Chipping - Cyd
Totally agree Crombster. In my rallying days it was generally considered that rolling roads were deliberately set to read optomistic - on the initial run the proprieter would make sure he didn't quite give it 100%. Massages the owners ego no end.

Achieving a 30% hike in power IMO would also require a ported head and maybe a cam change.
Chips & Chipping - puntoo
Also on TV (poss TG) they said that the Mini Cooper
was just a Mini One with a chip in it (plus
some cosmetics). I have always been tempted to chip my turbo
diesel but then decide that it goes fast enough anyway.


Yes I remember the program as well. TG said dont buy the cooper, instead go for the mini one and then pay a few hundred pounds for the cooper chip (but you dont get the alloys and spoiler bits obviously).
Chips & Chipping - Carmad 10000
Yes, thats what I plan to do. I have had my Mini One now for about 5 months and I am just starting to get a tiny bit bored of it. Soooo its time for an engine chip.

I have found a superb option through a company called AMD - for £400 they supply you with a unit which plugs into the Mini's service port and updates the cars ECU with a new map. The best bit is, it saves your factory settings and you can revert back to them whenever you want to - i.e. for servicing etc.. It takes 2 minutes to upload the new map and it is supposed to give somewhere in the region of 125bhp-140bhp (various claims). Ive spoken to many MINI owners and they highly recommend the chip.

My One looks identical to a Cooper as I went for a few factory options. the Basic cooper comes with a chrome pack (£150 option), sports suspension (£150) and alloys (£270). Thats £570 in total.

This means you can have 2 cars in ONE (no pun intended) for £11,270. Also, top gear feel that the One has a better gearbox as its got longer gearing (ive managed to get 95mph out of it in 3rd gear - not bad considering it has 90bhp).

I think theres a lot of sense in chipping a One.....

Chips & Chipping - Tony N
I've just been looking into this mini one business, I reckon you'll get dead on 115 bhp with the chip (same as the cooper). Reason? The mini is fitted with an electronic throttle (drive by wire) and I reckon in order to get a lower powered variant, those cunning chaps at BMW have merely given the mini one a calibration that doesn't open the throttle wide-open! Effectively the electronic equivalent of fitting a smaller throttle! Therefore they get a lower power version without going to the expense of introducing a smaller/lower spec engine into the range! By simply using a mini cooper tune (and opening the throttle all the way) you get an instant +25bhp! (which is a HUGE gain for an NA engine, specially for 400 notes!)

Just an observation...
Chips & Chipping - perleman
Hi,

Could you give me the details of this company please?? A web search for AMD throws up the 'other' well known AMD chip company!

Ta
Chips & Chipping - jaycee
had my golf tdi 130 chipped by upsolute for about £300, the performance increase is well within the tolerances of the engine, clutch and gearbox etc, fuel economy is slightly better than before unless the car is driven hard of course, but there's less need to drive it hard with 163bhp and 299lb/ft torque, 60.2mpg at 50-60mph in 6th and i reckon theres more to go. the rep came to my house and took about 2 hours to fit it, including test drive, and the original chip can be replaced should the need ever arise.
Chips & Chipping - DavidHM
should the need ever arise

As in, if you ever need to hide it from the insurance company?
Chips & Chipping - Ben {P}
But how do you know it makes 163bhp? And how do you know it was making standard power before the conversion to make a fair judgement?
Chips & Chipping - Anata
Dynamometer test before and after fitment of the chip.

However quoted figures are measured at the flywheel, figures measured on a wheel dynamometer will be around 40% less.

Dynamaometer looks a tad like the MOT gadgets that you test brakes on- couple of rollers.

It gets interesting with permanent 4x4s, you either have to have a 4x4 dynamometer or remove one of the propshafts!
Chips & Chipping - Mike H
Surely it would invalidate any warranties or insurance. Also, I
presume the set up needs careful adjustment and maybe shocks, brakes
and even wheels and tyres might need uprating.


Not true. Saab offer an upgrade for the 2.0 lpt from 150bhp to 192bhp without invalidationg warranty. No other upgrades are required by Saab to maintain the warranty - although a complementary sports suspension setup is a desirable feateure. Mine is still running on standard 15" steels & standard suspension. The engine, or it's very similar predecessors, produced 225bhp in the old 9000 Carlsson, so I'm happy it won't cause premature breakage of anything.

Despite what some people seem to think, there isn't a problem with telling your insurers - sure, they will up the premium, but it's part & parcel of the cost of going faster. They also didn't require any complementary upgrades to suspension etc. - all they wanted to know was how much it cost, as obviously it affects the value of the car.
Chips & Chipping - Wee Willie Winkie
Has anyone got any useful links for chipping companies in the north west? I've got a 406 Hdi 90 which could do with a little more torque in the mid range.
Any info would be gratefully received as always...
Chips & Chipping - Crombster
I highly recommend www.upsolute.com and their UK agent Simon Coe.

Have a look and see what you think.
Chips & Chipping - Wee Willie Winkie
Merci beaucoup Crombster.

Have had a gander at the website and it's certainly informative. I like the idea of increasing torque by over 20% whilst using less fuel.

I've sent an e-mail to the UK distributor and will see what they come back with. Then it's the dreaded call to Direct Line!
Chips & Chipping - 3500S
XPower offer a chip upgrade to the 2L BMW turbo diesel in my Rover 75. I had it fitted, it offered 12% more Bhp but another 25% more torque. I had it thrown in with the car but it's a £500 upgrade. Having driven a 118 Bhp and the 131Bhp, it's one hell of a difference, having 300Nm of torque is something to experience, it pulls and pulls. MPG is totally unaffected, I'm getting around 47mpg at present.

I'm still running the car in but I'm very impressed already, definitely a diesel convert after only owning petrol engined before.
Chips & Chipping - mark999
Agreed, I have had 2 cars 'chipped' by Simon Coe of upsolute
and am highly delighted by the improvement.
Chips & Chipping - Martin Devon
I spoke to Simon Coe of UPsolute yesterday after your recomendation here. He is coming to the West Country within the next three weeks and hopes to get another 'job' or three to make it worth his while. Anyone else interested??

Regards,
Chips & Chipping - OldOiler
Motorsport Developments Ltd did both my cars (Nr Blackpool) they have a web site
K2
Chips & Chipping - OldOiler
try Motorsport Developements in Blackpool, had 3 of my cars chipped there.
K2
Chips & Chipping - Anata


Steve -

There is a South African company - Dastek on the outskirts of Pretoria that has developed, manufactures and fits a programmable piggy back computer that gets fitted into your vehicle's wiring harness.

All the Dastek chip does is to optimise the various settings for your specific vehicle, there are no disadvantages. It fits onto your existing wiring harness and is programmed for your specific vehicle with a laptop computer whilst the car is on a dynamometer. Removing the chip returns the vehicle to stock.

The only risk is that your vehicle is one of the very, very few that come from the factory optimal and you gain little, very unlikely.

The whole point the Dastek chip it is customised (programmed) for your specific vehicle and its own individual harmonics. Off the production line manufacturers fit a hard coded generic chip set for reasonable averages, this by definition is rarely optimal.

The analogy I like to use that perhaps doesn?t resonate so well in the UK where sports shooters seem to be pariahs?. but I?ll use it anyway is handloading ammunition for a rifle. You can get good results from factory ammunition in a good rifle but handloading ammunition yourself - in effect tuning the load to the harmonics of your rifle will virtually always give better results still.

Check their website www.dastek.co.za

Note that they have dealers in the UK.

I recommend this totally, I know a goodly few that have this done, including myself on 2 vehicles - gains in power and torque are typically around 10-12%, often you get better fuel consumption too, vehicles also run a lot smoother too, the closest thing to a ?free lunch? you?ll ever find!

Costs about £150 here in the ?regime?; suspect it'll be a tad more in Blighty.
Chips & Chipping - Vin {P}
Just wondering (and this is a genuine question, no attached agenda) but if it is so easy to either make a car more powerful, or reduce fuel consumption, with a chip change, why don't the manufacturers do it?

Is this some kind of trade off versus long term reliability, or does it put vehicles outside the emissions/sound regs?

Anyone out there know?
Chips & Chipping - Anata
Vin

I guess its a cost/ time/ hassle thing.

Here in South Africa I think a couple of manufacturers fit Dastek piggy back computers to cars on import ? Alfa spring to mind (as an aside what is it with the bouffant hair of Alfa male drivers, seems to be a statutory requirement??) to make the most of our lower octane petrol and to run optimally in the Highveldt. Johannesburg and vast tracts of South Africa are at 5,500 feet so the air is distinctly thinner, our petrol is 93 octane.

The Dastek chip will if anything improve longevity because the vehicle is running optimally.

Again if anything the vehicle will tend to be quieter after the Dastek unit is mapped because its running smoother. As for emissions one of the parameters they measure when mapping the Dastek chip on the Dyno is the exhaust gas. Again if anything an optimally tuned vehicle will have fewer emissions as a result of more complete combustion.

Because the chip is programmable throughout the rev range you can set for optimal economy or performance. Even better you can set it for different things at different parts of the rev range....hell this thing's 'sexy', absolutely brilliant?.cant recommend it strongly enough and no I don?t have any ties with them.
Chips & Chipping - Marcos{P}
With reference to an earlier post about induction kits etc.
I am currently driving a rental E-Class E240 and it was performing like an absolute dog but sounding like a beast.
I looked under the bonnet today and found the air filter cover open with the filter hanging out. Replaced the filter, replaced the cover and the car is going so much better but has now stopped making the great noise it did before.
As its a rental should I remove the air filter again and sound like a boy racer or would I be better off with more performance and a car that sounds like a merc should?

Is the noise that I was getting an induction noise?
Chips & Chipping - Anata
www.imoc.co.uk/technical/article/unichip.htm

Contact details in UK for Dastek Unichip programmable computer
Chips & Chipping - Technoprat {P}
Vin
I guess its a cost/ time/ hassle thing.
Here in South Africa I think a couple of manufacturers fit
Dastek piggy back computers to cars on import ? Alfa
spring to mind (as an aside what is it with the
bouffant hair of Alfa male drivers, seems to be a statutory
requirement??


It's not bouffant hair - it's hair standing on end in terror!
Chips & Chipping - TrevP
Vin -

"Anyone out there know?"

No, but I know a man who does:-

www.pumaracing.co.uk/chip.htm

Chips & Chipping - Wee Willie Winkie
In case anyone is interested, I have just had my car chipped by Upsolute, through their UK agent Simon Coe.

So far, so good. There is far more throttle response and the engine seems to rev far more freely. Judging by the last tank of fuel, economy has increased to the better by about 6%.

I'd highly recommend it...
Chips & Chipping - CM
DB,

This is for your 406hdi, no?

Can you let us know what the cost was and do you have any figures for hp & lb/ft?
Chips & Chipping - 3500S
Had my Rover 75 chipped, a factory approved MG XPower upgrade on the stock 118ps 2.0 Turbo-diesel, it retails at £450.

I drove that one and despite a pick up a 2000rpm - 3000rpm it was flat and not that much punch despite 250Nm of torque.

And then a drive in a chipped 'here's one we did earlier'.

Big difference, 131Ps and 300Nm of torque. Still a bit slow to 1700rpm but the punch up to 3500rpm was much improved. The power band is wider and therefore it's easier to stay there with the gears. As the MINI Cooper that tried to undertake me on the motorway slip might testify, the fourth gear pull in mine had him struggling to keep up, he eventually dropped behind having to change up. However, it's very flat in fifth at 30, only 1000 rpm showing, it picks up but I get the feeling there's a sacrifice in low-end torque to more mid-range power. I can live with that though.

The insurance company said there was no difference in premium, still measely group 7.
Chips & Chipping - Wee Willie Winkie
Indeed it is a 406HDi. The cost was £305 fully inc. It took Simon just less than two hours to carry out the upgrade in my front room.

Figures are:

Power increased from 90hp to 116hp
Torque increased from 151 ft/lb to 187 ft/lb

I'm looking to break the 55mpg mark, from my usual 51-52mpg.

I've been just out on my lunch hour, purely to drive my car as it behaves like a completely different beast now!
Chips & Chipping - Wally Zebon
Just wondering (and this is a genuine question, no attached agenda) but if it is so easy to either make a car more powerful, or reduce fuel consumption, with a chip change, why don't the manufacturers do it?

What about VAG and their stock 1.8 20v turbo unit. It comes as 150, 180, 210 or 225bhp from the manufacturer. And it is all done through electronic tuning. And once you've bought it you can still chip it up to approx 265bhp!



Chips & Chipping - Tony N
Just wondering (and this is a genuine question, no attached agenda)
but if it is so easy to either make a car
more powerful, or reduce fuel consumption, with a chip change, why
don't the manufacturers do it?
What about VAG and their stock 1.8 20v turbo unit.
It comes as 150, 180, 210 or 225bhp from the manufacturer.
And it is all done through electronic tuning. And
once you've bought it you can still chip it up to
approx 265bhp!


No it isn't 220/225 BHP version has larger turbo. I think the 150 and 180 bhp may share the same turbo which is a low pressure type to achieve a nice flat torque curve. There's a chip for the 180 engine that gives a good increase of low-down torque but only gives an increase of 10 bhp at peak power suggesting that the turbo is being stretched to its limit somewhat....
Chips & Chipping - v8man
A far cheaper way to raise the boost on a turbo car is to bleed off some of the vacuum from the wastegate actuator pipe. I have done this to my Rover Vitesse 2L Turbo. The precision valve cost £15 against £hundreds for a superchip. The superchip does not remap the management, it only raises boost. A bit of a con really! You need to fit a boost gauge though to see how much extra you are gaining. My Rover normally runs at 6psi - now it is set at 10psi. The engine management will cut the fuel at 13psi to stop it running lean. If anybody wants any info on this I will happily email a full description and pics.
Chips & Chipping - Nortones2
I believe that the turbo-diesel engines (VW 110 hp onwards, BMW et al) with variable vane turbos don't have wastegates, nor need them. However, maybe petrol engines with turbo have them.

Take your point about the chip price though! OK if they stand behind the mod in the event of failure. See Freds TDI site forums.tdiclub.com/ubbthreads.php?Cat=&C=2 for much debate!
Chips & Chipping - tut
Hi

I am just about to buy a P reg Vitesse Turbo Fastback as a family back up to my Lotus Elise(upgraded)

I was interested in your posting of the bleed valve as an alternative to a chipped upgrade, so would be grateful for any further info that you could send me.

Cheers

tut
Chips & Chipping - Rov220sdi
A far cheaper way to raise the boost on a turbo
car is to bleed off some of the vacuum from the
wastegate actuator pipe. I have done this to my Rover Vitesse
2L Turbo. The precision valve cost £15 against £hundreds fora
superchip. The superchip does not remap the management, itonly raises
boost. A bit of a con really! You need to fit
a boost gauge though to see how much extra you are
gaining. My Rover normally runs at 6psi - now it is
set at 10psi. The engine management will cut the fuel at
13psi to stop it running lean. If anybody wants any info
on this I will happily email a full description and pics.

V8man, would this work on the rover 2.0 litre L series turbo diesel? If so it sounds quality, is it easy to do? Any pics etc would be much appreciated
cheers
Chips & Chipping - 420sdi
Steve S
in reply to
V8man, would this work on the rover 2.0 litre L series
turbo diesel? If so it sounds quality, is it easy to
do? Any pics etc would be much appreciated
cheers

You can fit a bleed valve to the 2L sdi L-series but you MUST fit a boost gauge first, also dont open more than 1/8th of a turn or you will be running near 2 bar pressure !! and your MAP will have a fit (not to mention bits of engine going into orbit)
IMO its better to got for a chip change, and at the very least an iTG air filter.

btw if anyone knows which is the best "Black Box" i am all ears.


Chips & Chipping - Ben {P}
No it isn\'t 220/225 BHP version has larger turbo. I think
the 150 and 180 bhp may share the same turbo which
is a low pressure type to achieve a nice flat torque
curve. There\'s a chip for the 180 engine that gives a
good increase of low-down torque but only gives an increase of
10 bhp at peak power suggesting that the turbo is being
stretched to its limit somewhat....


This is all true. I also believe the 225 bhp version as fitted to cars like the TT has a different intercooler.
Chips & Chipping - v8man
the manufacturers don't do because of reliability. There has to be a margin built in. My Rover Vitesse engine can be run reliably at 17psi boost. It was not sold in this state of tune because Rover were concerned about gearbox warranty claims.
Chips & Chipping - Wally Zebon
No it isn't 220/225 BHP version has larger turbo

I stand corrected. It's still the same 1.8 litre lump though. Bolt on a few high spec bits and it goes faster.
I'm amazed at what can be achieved with turbos. The mid 80s F1 cars only had 1.5 litre engines, but they strapped on huge turbos and got 1500bhp! OK so they rarely lasted more than 200 miles, but it was quick while it lasted.

Chips & Chipping - Blurred
The 225 has 2 intercooolers, the 180 and 150 have only 1
Chips & Chipping - Tony N
Yep 150/180 have K03 Turbo and 210/225 have a K04 different pistons etc.
Chips & Chipping - apm
Jabbasport in peterborough www.jabbasport.com will chip the 156 bhp version to 200ish, with a custom remap for about £400. Or REVO www.revotechnik.com/ will upload new software to the ECU via the OBD2 diagnostic port, to about 212 bhp for a bit more cash. Revo can supply a removable device that enables you to switch between standard power, hot for 95RON and hot for 98RON, or even choose numerous combinations of timing and boost. It\'s also a \'stealth\' mod (no physical alterations are made to the ECU), and thus popular with those that don\'t want to tell their ins co. I\'ve thought about both options for my Ibiza Cupra, but 1) my ins co won\'t cover an increase above 20%, and 2) I\'d also need to upgrade stoppers and suspension etc.

Think I will save up for a Leon Cupra R (210bhp from the box, for under £17k. Apparently outsprints the S3).

For those not of a nervous disposition, Jabbasport supply a turbo kit that takes that engine to 360bhp. Rumour has it that they have a golf that\'s pushing 460! Yikes!


Dr Alex Mears
Seat ibiza Cupra
Yamaha RD350YPVS
Chips & Chipping - Chris_B
I'm looking at getting my Rover 75 2.0 CDT upgraded with the official Rover ECU re-programming to the 131ps CDTi but I'm having problems convincing inurance companies to be reasonable about it. Premiums for factory CDTi 131s are in many cases (and certainly with Direct Line) no more than for the CDT 118. However they want and additional £85 premium hike if I go throughwith it after purchase because it is a "modification".

Does anyone (eg post from 3500S 11 Jun 03) have any experience of successfully convincing an insurance company, if so which and how as on principle I resent Direct Line's stance on this.

Thanks

Chris.
Chips & Chipping - mark999
Liverpool Victoria do not charge any additional premium for my chipped VW.
Chips & Chipping - No Do$h
I can confirm that one. Liverpool Vic don't charge extra for my chipped 156 JTD
Chips & Chipping - jIIspb
Had my Rover 75 chipped, a factory approved MG XPower upgrade
on the stock 118ps 2.0 Turbo-diesel, it retails at £450.


In reply to \"3500S\"

i have just bought a 75 and have looked into having it chipped,but no insurance will touch me. i have only got a sp30 (like most) and a full 19yrs ncb. which insurance do you use? i\'ve tryed to explain to the companys that its rover approved and that it not going to give it f1 performance. your feed back may help me \'get in the fast lane\'..
Chips & Chipping - FreeTD4
Hi, I was wondering how much BHP will i get on a Landrover FreeLander 2001 TD4 with a JR Cold Air Induction Kit (i think iam the first person with one of these). And how relaible are those plug in chips? iam planing in getting one from JR, they are called JR Turbo chip Kit or somthing like that, they claim 25% more BHP and 30-35% Torque. Will this make my car smoke or damage it in anyway?. Also how do i start a new thread here? iam confused!
Chips & Chipping - Brill {P}
"Also how do i start a new thread here?"

Free,

Go to the 'Back Room', select 'Discussion', click on 'New Topic'.

Stu.
Chips & Chipping - Edd
There has been quite a few points raised in this and other thread about chipping / modifying boost pressure on engines. I hope this information sheds some light on the real answers.

Chipping a car don\'t necessarily mean an change of brakes / suspension many more powerful cars in a model range usually share the same or almost the same brakes and suspension so why does your modified car need different suspension.
Many people will say you need to change them as modified car drivers are usually after a more sporty car and after making there car go faster need to stop and corner faster. The extra power is only risky when its used so if you don\'t use it then where the problem with the suspension or brakes?

VAG diesel engine are very strong and reliable and can run higher Hp and torque without any problems. The new PD engines (the 115 130 and 150) all produce more power than they claim.
A 115 makes about 128hp
A 130 makes about 146hp and 250lb torque
A 150 makes about 172hp and 265lb torque
If you want to get a 110hp or 90hp TD Golf to really go there is a company called www.tunit.co.uk who for something like 1.5k will turn your car into 170hp 300lb torque machine.

(The 110 and 90 hp engines are almost identical the differences being bigger injectors and fuel pump on the 110)

Anyone who chips there car and doesn\'t tell the insurance company if stupid why pay for insurance when its invalid when they find out you crashed the car and it was modified. Insurers don\'t like paying out and will do anything to not do. insurance companies are now checking the ECU of cars which may have been modified (heard from an insurance executive).

Rolling roads or notoriously difficult to give correct readings and operators of them know people want to have big hp to massage there ego so make the consumers happy.

The 130 and 150 VAG engines are excellent engines capable of 350lb torque and 210hp with remaps alone but the weakness is the clutch and gearbox the clutch gives way at about 300lb torque as to save the transmission (a Ibiza owner who let the tuners go mad had to pay for a new clutch when his broke after 2 days of drag racing the car and dropping the clutch from high revs so if anything will break / wear it will be the clutch the gearbox is quite safe although fixing clutches is an expensive way of driving round with loads of power) .

The transmission however is known as a FQ-350 this means that the gearbox is rated by VAG themselves to be safe under 350Nm (about 270lb) torque and break at 400Nm (about 290lb torque). Ok so VAG probably put an oil cooler in there to help the gearbox sustain more power but any more than 290lb torque and your getting on shaky ground in my opinion (this gearbox is used on all PD and the R32 engines (the 32 engine has power out take for the rear wheels though)).

There is one modified 400lb torque SEAT Leon out there and its transmission looks like its still stock.

Many people like removable or hidden mods as to hide it from the garage when its in for warranty or service work. The newer VAG computers however CAN see extra maps hidden in the space on the CPU however it takes a good operator to see them. VAG don\'t bother to much though about paying up for slightly mode engines they recently replaced an RS6 engine (costing 6k) even though it was chipped and had a different exhaust. 99.99% of failures on chipped diesels will by because of manufacturing faults which aren\'t to blame because of the modifications.

If you live in Europe many VAG dealers can get you remaps cars as standard from the factory so VAG world-wide know the engines have extra power and are able to use.

Gearbox losses by rolling road operators are where huge power increases can be made anyone who thinks that gearboxes absorb 40% of the power output are mad no gearbox could do that. losses are usually about 10~12% 10 hp from the flywheel figure ie 200hp at the wheel is (200 x 1.12) 10 = 234hp at the flywheel (what most people claim). For more information check out www.pumaracing.co.uk and there rolling road article which has figures proving the authors point.
Tuning boxes or Dastek boxes do the same sort of think they modify the output from the engine however there not as safe as a proper remap which adjusts the boost pressure and ignition timing properly to ensure longevity of the engine better.
v8mans trick of bleeding of some vacuum from the turbo to fool the engine to think there less boost being developed will only work on a petrol. A diesel can run 1000 bar boost but unless the fuelling is increased the engine will perform the same as there is no more fuel to burn and so develop power. I\'m not to clued up on petrol turbos but its different with them so higher boost by fooling the turbo works.
Running (and using) higher boost on an engine results in higher intake air temps = shorter component life. By using an intercooler the air is cooled after it has been heated up by the turbo and so the intake temps are lower.
That\'s why more powerful 1.9 diesel and 1.8 VAG petrol\'s run with more intercooling as there running higher boost. The 150 Golf diesel runs almost 25lb boost whereas the 130 runs 22lb or so the higher temp air needs cooling so a front mounted intercooler (located in front of the radiator) is used to cool the air.
If you want to run with more power and so more boost get a bigger
intercooler to help the engine longevity.
The TD4 engine seems to have been massively under stressed so running with a chip has little problem. Landrover want to keep there reputation as a company who\'s engine run and run without problems for thousands of miles and the easiest way of doing that is by stressing the engine as little as possible. Look at the old Land Rover 2.25 engine the one my brother owns has who knows how many time round the clock on it but as it only develops 60 or so HP has never been stretched much.
Tuning companies don\'t want to get a poor reputation as that is what there business is built upon so aren\'t going to damage your engine by overfueling / over boosting it. The cold air intake will not give much more power (maybe 5hp) assuming it gets cold air into the engine without letting it get heated up. A 4 degree rise in intake temps = 1% lower power output (approx)

EDD
Chips & Chipping - BobbyG
EDD, realise that would have taken you a bit of time to compile - on behalf of the BR grateful thanks for such precise detailed information.

Much appreciated.
Chips & Chipping - Tony N
Not sure I agree with the bit about VAG power outputs! I know VAG tend to be conservative with their quoted outputs but 172hp for the PD150 is maybe pushing it a bit!

Also, running more boost may not neccesarily hurt the engine too much (diesels tend to be pretty strong) but in the long run the turbo will suffer. Over boosting a turbo that is designed to give x psi of boost, for long periods of time ain't gonna do it much good, ask anyone who was silly enough to try it on their R5GTT or Escort RST! That's why the 210/225 VAG 1.8T engines run bigger turbos than the lower output variants so that the turbo boost/air flow characteristics of the turbo match the desired engine power/torque output characteristics properly. Tuning a 130hp engine to 200+ by just turning up the boost WILL cause you problems in the long term, there's no such thing as easy power.

By all means fit chips to diesel cars, most are only small increases in power so probably won't hurt the engine, but big boost increases with a standard engine/turbo will end in tears...
Chips & Chipping - Edd
I agree VAG are usually optimistic but with regards the diesels the Germans pay a tax on the HP of the diesel so by derating it the Germans pay less tax for it.
Also the engines only make this sort of paower after a few thousand miles but they do make it. There are loads of rolling road printouts that I have seen showing it.

The 130 Gold engine will take 200hp it but it needs some mods. The 150 has a lower compression ratio cylinders and a list of other stuf ie FMIC but 200hp is only a 33 %increase from the 130 Golfs which run at 1.5 bar stock the 150 can take 200hp all the time as it seems VAG left loads of strength in it they are very strong engines. Sure the life will be shorter but this is diesels were talking about most outlast the car bodies they are put in.

Glad I can be of some help it helped pass the time at work writing the post anyway.

EDD
Chips & Chipping - 3500S
For chipped Rover 75 CDT's try Norwich Union Direct. No hassles at all. Also AA insurance brokers but make sure you explain that it is the equivalent to a 75 CDTi (131Ps) only you have requested the chip install done by the manufacturer and you have the letter of install to prove it is a genuine MG Rover part.

And if you get any hassles, ask for a referral to the underwriters or the supervisor at the very least.
Chips & Chipping - Tony N
To be honest RR print outs are meaningless, they're are only really usefull for spotting trends i.e. gains or loses. To make a definate statement about an engines power output you really need to see it run on a test-bed.

I have no doubt the engine would take this HP, they are extremely strong, but I would be concerned for turbo life as you would be strenching it a bit trying to run over 200hp from the standard turbo - also, I'd imagine the particulate emmssions would start to get a bit out of hand!
Chips & Chipping - Edd
To get a 150 GOlf to 150hp you don't ned to increase the boost bressure.
Boost presure map is changed and more is created at the lower end of the rev range to help with increased torque but boost at high revs isn't increased from the standard of 1.7 bar.

Any more than 200hp is possible but you need a stronger turbo to ensure long life
240~250hp has been predicted from bigger turboed PD 150 VAG engines but since it would decrese the low end torque of the engine no-one yet I know has done this.

VW motorsports have an old 1.9 VAG engine running on the track with 210hp and ther new PD engine with 250hp. I have no idea what the mds to the new engine are and I'm likely to never know but it still has 330lb torque so maybe it don't have a bigger turbo.

Particle emmisions arn't to much of a problem. Diesels have to be smoke tested at the MOT but since at what revs this needs to be done at is not made clear in the MOT (or few garages know the rules) most diesels pass uless trhey have significant problems.
Emmisions shouldn't be a big problem with tuned diesels as with more power and torque assuming the same drivining patterns fuel economy will go up and so emmisions will go down inturn.

With some tunning companies you can buy a box so when the car goes for its MOT you can switch back to the original maps so have the old emmsions back. The MOT only dictate that the car needs to pass the emmisions or smoke test at the time of the test you can do what you like 1 second after its pased the test remap wise. So as long as the police don't pull you over for having a smoke screen behind you your all ok.

EDD
Chips & Chipping - Edd
Yes and also RR outputs are inacurate but 150 golfs give 150 at the wheels time after time which proves there producing more than rated power.

EDD
Chips & Chipping - Tony N
Yes and also RR outputs are inacurate but 150 golfs give
150 at the wheels time after time which proves there producing
more than rated power.
EDD


Your not talking on AmDs in Bicester RR by any chance?

I remember reading about the old Golf TDi racecar in CCC a few years back, think they were running around 210hp back then, they said more was available depending on how much smog you could live with....
Chips & Chipping - malteser
Anyone know a source of chipping in or near Marbella, Costa del Sol? (This is for a Skoda 1.9 tdi - the VW 100bhp PD unit)
..........................................................
"Rude, crude and socially unacceptable"
Chips & Chipping - Edd
A 100hp PD engine you sure?
Vag may do a different PD engine obroad but in the UK there is no PD 100 only a 115, 130 and 150
The PD engine in the Skoda is the 130 and thats in the VRS fabia and Octavia versions.

Upsolute do a good service I hear. No idea of there location though.

Have you though about a tunning box there usually the same price and can be removed from the car for service plus sold on afterwards.

I'm not talking about one companies RR either I've seen RR from all over the counrty and not just tunners rollers (which are often fiddled with to make better before and after results).

To get rid of smke they could run higger boost ie more air to mix but the Golf tdi racing engine runs loads of stock parts I think. Running a stonger turbo and lowered compression cylinders would get better power outputs without smoke increases.
The new VAG motersports car does seem to run 250hp so the turbo must be a stronger one than the last generation car.

Ps the Vag motorsports car is a Seat Leon there a webpage somewhere I'll have to find it.

The old tdi was running almost stock fuel injection but the injectors weree one ofs make for high levels of fuel injection.

EDD
Chips & Chipping - Blurred
"Vag may do a different PD engine obroad but in the UK there is no PD 100 only a 115, 130 and 150"

No

The PD 100 engine is fitted to the Golf, Bora Passat, Beetle and is available in the UK.
Chips & Chipping - Edd
Idol rummer on the net has given people this idea the 100hp diesel is a PD engine. Its not

The first PD engine was the 115 which has had a few problems in its life. VW used the engine and fixed its problems and modified it to become the 130 and 150 engines.

There is no PD engine in the Beetle. Rummer is it there is a 130 going in it soon but since VAG use the 130 engines in there sportier models ie Seat Ibiza sport, Skoda VRs and GT Golfs it may be some time in comming as they don't want a normal car being as fast as its sportier cousins.

Well this is as far as my information goes I have never seen a 100 engine or heard anyhting with any proof that it is a PD engine and I've read enough on the cars.

EDD
Chips & Chipping - Blurred
Sorry I stand corrected. The 100bhp model is a ps model not a pd model.
I presume the ps designation is the previous incarnation of diesel engine design.
Chips & Chipping - Tony N
The particlute issue is not just about putting more air in/upping turbo boost, it's to do with being able maintain a fine jet of fuel at the delivery rates necessary to produce the required power outputs, which is where high pressure fuel systems come in.

Regarding the PD150, I believe there are durability concerns regarding the fuel pumps of these engines (even in standard tune), as you know VAG specify a particular oil for all PD engines to maintain adequate lubrication for the high pressure pumps - I'm guessing cranking up the flow rates to make better power ain't a good long term plan...
Chips & Chipping - Edd
Well in todays local paper there are adverts for used 100PD 1.9 Golfs. I'm going to have to email or phone VW I'm getting so many conficlting arguments.
My mates says his dad has a 150 Passat PD but VW claim no knowedge of this engine on there site and I don't think VW would put the fastest PD 1.9 in a family car as its reserved for sporty models.
I'm unsure how many tunners work with the PD engine I would imagine flow rate stays the same but duration lenghten as many other tunning companies do.
When you say the fuel pumps are a durability problem are you refering to the low pressure pump or the single point cylinder injectors. If your refering to the fuel low pressure pump then tunning of the engine will have little effect on this.
PS refoers to the output used abrroad in measuring engine power its eqali to alomost the same as a HP. I don't know what the exact relationship is but 172PS = 166.6 HP Rover and other companies ue this to make there engine sound faster and win the performance stakes.

Also Tunning don't turn the presuure or ful flow rates up to much on the engine the 150 as mentioned makes 175 ~hp stock and 200 with remaps which is 15~% increase which is hardly world shattering. The engine is running all over the world with mad power levels there is a 220hhp remaps on in Germany and a 4 wheel drive Seat with the engine in with NOS in Portugal I think with 300HP and poors out black smoke but drag raced Ferraris. These engine seem to be strong VW wants to keep its reputation as a quality manurfacturer and building strong engine helps do this as in 20 ysrs you should still see PD Golfs driivng round and comvince people to buy overpriced Golfs which helsp make VWW bigger profit margins.

EDD
Chips & Chipping - Tony N
If you open the injectors longer you are therefore by definition flowing more fuel through the pump, as there has been issues documented with the durability of the pump duse system in standard form, then any increase in performance is naturally going to increase the risk of this.

I'm still not convinced of this whole 175+hp standard output from these engines, personally I would want to see test bed data to entertain it, but if you've seen numerous RR printouts stating 150 at the wheels then I guess I'd take your word for it.

I've always thought NOS on a diesel engine would be a great idea, specially on a shappy old escort TD or something, imagine the fun you could have...!